Millipore Sigma Pellicon 3 Cassettes Installation And User Manual Download Page 2

Pellicon

®

 3 Cassettes Installation and User Guide 

2

Introduction

This guide provides installation and 

maintenance procedures for Pellicon

® 

 3 

cassettes. It is not intended to provide 

validation protocols or supporting data 

for validation purposes. Please refer 

to the cassette Validation Guide for 

this information. Please refer to the 

Certificate of Quality supplied with each 

cassette for specifications.

Membrane Type

Install filters containing only one type 

of membrane in the filter holder at one 

time. Do not mix filters with different 

pore sizes or nominal molecular weight 

cutoffs. The area of membrane used 

depends on the filter surface area 

required for your particular application. 

Pump Capacity

When operating Pellicon

® 

 3 cassettes, 

select a pump with adequate capacity. 

Recommended feed crossflow rate for 

cassettes is 4 - 6 liter/min/m

2

. Optimal 

cross flow will depend on the actual 

solution being filtered.

Water Quality

Reverse osmosis (RO) water or water for 

injection (WFI) is recommended

Installation

Pellicon

® 

 3 88 cm

2

 and 0.11 m

2

 Cassette Holder Installation

NOTE 

Pellicon

® 

 3 88 cm

2

 and 0.11 m

2

 Cassettes must be installed in a Pellicon

® 

 

Cassette Holder, Catalog Number XX42PMINI.

Holder Installation

1.  Loosen the nuts on the tie rods of the 

holder and remove the nuts, washers, 

tie rod spacers and end plate.

2.  Inspect the tie rods and nuts for signs 

of burrs or stripped threads. Replace 

any damaged components. Nuts must 

turn freely on the tie rods to ensure 

proper tightening of the holder.

3.  Slide the Pellicon

® 

 3 Cassette onto 

holder so that the tie rods pass 

through the cutouts in the Pellicon

® 

 

3 Cassette. Repeat to install one or 

two additional Pellicon

® 

 3 Cassettes 

if required.

4.  Slide the end plate onto the tie rods 

and press the end plate against the 

cassette.

5.  Install the tie rod spacers, washers and nuts. Hand-tighten the nuts, alternating from one 

nut to the other nut.

NOTE 

Uneven tightening of the nuts can damage the Pellicon

® 

 Cassette. Nonparallel 

plates or compression of the filters at one end can cause leakage.

6.  Tighten the nuts using the torque wrench and 9/16 in. socket supplied with the 

Pellicon

® 

 Cassette Holder. If your wrench has a ratchet head, move the lever to the 

right lock position to tighten the nuts or to the left lock position to loosen the nuts.

Pellicon

®

  3 Cassette

Pellicon

® 

 Cassette Holder, XX42PMINI

Summary of Contents for Pellicon 3 Cassettes

Page 1: ...ale Holder Installation 4 Hydraulic Process Scale Holder Installation 5 Maintenance 7 Flushing and Cleaning 7 Flushing 8 Cleaning 8 Sanitization 9 Depyrogenation 10 Integrity Testing 10 Measurement of...

Page 2: ...TE Pellicon 3 88 cm2 and 0 11 m2 Cassettes must be installed in a Pellicon Cassette Holder Catalog Number XX42PMINI Holder Installation 1 Loosen the nuts on the tie rods of the holder and remove the n...

Page 3: ...wipe 4 Slide the manifold adapter plate onto the holder against the holder s manifold plate with the solid light grey side labeled Manifold Side towards the manifold and the wings resting on the tie...

Page 4: ...ary Tri Clover connection Pellicon Cassette hex nut washer stainless steel bushing handle PERMEATE RETENTATE FEED Pellicon10_2_06_2 eps Gasket Plate manifold adapter plate nut PERMEATE R E T E N T A T...

Page 5: ...wrench and 15 16 in deep hex socket turn each nut 1 8 turn in the sequence shown in Figure 4 When the wrench clicks this indicates that the set force has been reached DO NOT OVER TORQUE Evenness of to...

Page 6: ...d tight 4 Turn on the air supply to the Hydraulic Power Unit A minimum of 80 psig air pressure should be available Check the air pressure on the pressure gauge PI 1 on Hydraulic Power Unit front panel...

Page 7: ...ut replacement of nuts and washers should be considered after every ten installations to maintain high sealing force in the holder 7 When new nuts do not spin freely refurbish the threaded rods with a...

Page 8: ...se the tank drain valve V1 and the tank valve V2 2 Fill the tank with the flushing solution 3 Fully open the retentate valve V4 and permeate valve V5 if present and direct both the retentate and filtr...

Page 9: ...iofilms Biopolymer Proteins and Polyphenolic Membrane Cleaning Agent Concentration Temperature C pH Time min Ultracel NaOH 0 1 N 0 5 N 25 50 13 13 7 30 60 Biomax NaOH 0 1 N 0 5 N 25 50 13 13 7 30 60 N...

Page 10: ...c Acid 0 1M 30 50 1 30 NaOH 0 1N 25 50 13 30 Ultracel NaOH 0 1N 25 50 13 30 Use milder conditions if effectiveness of agent is still observed Better membrane life is expected with lower concentration...

Page 11: ...l the tank with filtered deionized water water for injection or reverse osmosis permeate The flush water must be extremely pure to avoid fouling the membranes or introducing other contaminants into th...

Page 12: ...0 40 0 734 75 2 24 1 023 46 4 8 1 551 102 2 39 0 748 73 4 23 1 047 44 6 7 1 598 100 4 38 0 762 71 6 22 1 072 42 8 6 1 648 98 6 37 0 777 69 8 21 1 098 41 0 5 1 699 Based on Water Fluidity Relative to...

Page 13: ...ess compression and ensures that the units will not leak externally NOTE The storage agent used must comply with applicable local regulations Recommended Storage Solutions for Pellicon 3 Cassette Filt...

Page 14: ...completely flushed Flush system and cassette System and cassette not completely cleaned Clean system and cassette Symptom Possible Cause Remedy High NWP Damage to membrane or cassette Integrity test...

Page 15: ...xed below fluid air interface Vortex in feed container Add baffle to break vortex or reduce mixing speed Retentate splashing Fix retentate line below fluid in feed air interface container Pump cavitat...

Page 16: ...atory matters to the best of our knowledge and ability but without obligation or liability Existing laws and regulations are to be observed in all cases by our customers This also applies in respect t...

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