Miller T94 Series Manual Download Page 3

OM-255503  Page 1

SECTION 1 

 WELDING HELMET SAFETY PRECAUTIONS 

READ BEFORE USING

helmet 2018-08

Protect yourself and others from injury —

 

read, follow, and save these important safety

precautions and operating instructions.

1-1. Symbol Usage

This group of symbols means Warning! Watch

Out! ELECTRIC SHOCK, MOVING PARTS,

and HOT PARTS hazards. Consult symbols

and related instructions below for necessary

actions to avoid the hazards.

Indicates special instructions.

DANGER! 

 Indicates a hazardous

situation which, if not avoided, will

result in death or serious injury. The

possible hazards are shown in the

adjoining symbols or explained in

the text.
Indicates a hazardous situation

which, if not avoided, could result in

death or serious injury. The possible

hazards are shown in the adjoining

symbols or explained in the text.

NOTICE

 

 Indicates statements not related to

personal injury.

1-2. Arc Welding Hazards

Only qualified persons should install, operate, maintain, and repair this equipment. A

qualified person is defined as one who, by possession of a recognized degree, certificate,

or professional standing, or who by extensive knowledge, training and experience, has

successfully demonstrated ability to solve or resolve problems relating to the subject

matter, the work, or the project and has received safety training to recognize and avoid

the hazards involved.

Arc rays from the welding process produce intense visible and invisible (ultravio-

let and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when

welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards). Refer to Lens

Shade Selection table in Section 1-4.

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare, and sparks; warn

others not to watch the arc.

Wear body protection made from durable, flame

resistant material (leather, heavy cotton,

wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

Before welding, adjust the auto-darkening lens sensitivity setting to meet the application.

Stop welding immediately if the auto-darkening lens does not darken when the arc is struck.

ARC RAYS can burn eyes and skin.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

   

Wear approved ear protection if noise level is high.

Summary of Contents for T94 Series

Page 1: ...Auto Darkening Helmets Model T94t T94i Series OM 255503B 2018 12 To help us serve you better go to www MillerWelds Com Register T94 T94i...

Page 2: ...Helmet Configurations 8 4 2 Helmet Controls 9 4 3 Mode Button And Grind Low Battery Light 10 4 4 Mode Control Settings 11 4 5 Variable Shade Control 12 4 6 Lens Delay Control 13 4 7 Sensitivity Contro...

Page 3: ...and experience has successfullydemonstrated ability to solve or resolve problems relating to the subject matter the work or the project and has received safety training to recognize and avoid the haza...

Page 4: ...industry standards and national state and local codes FUMES AND GASES can be hazardous Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head...

Page 5: ...than 20 20 100 100 400 400 800 6 8 10 11 6 8 10 12 14 Reference ANSI Z49 1 2012 Start with a shade that is too dark to see the weld zone Then go to a lighter shade which gives a sufficient view of th...

Page 6: ...e les probl mes li s la t che le travail ou le projet et a re u une formation en s curit afin de reconna tre et d viter les risques inh rents LES RAYONS DE L ARC peuvent provoquer des br lures dans le...

Page 7: ...les codes municipaux LES FUM ES ET LES GAZ peuvent tre dangereux Le soudage g n re des fum es et des gaz Leur inhalation peut tre dangereux pour votre sant Eloigner votre t te des fum es Ne pas respir...

Page 8: ...au plasma PAC Moins que 20 20 40 40 60 60 80 80 300 300 400 400 800 4 5 6 8 8 9 10 4 5 6 8 9 12 14 Soudage au plasma PAW Moins que 20 20 100 100 400 400 800 6 8 10 11 6 8 10 12 14 R f rence ANSI Z49 1...

Page 9: ...te Between 0 1 And 1 0 Seconds Automatic Power Off Shuts Lens Off 45 Minutes After Last Arc Is Struck Low Battery Light Red LED Illuminates To Indicate 2 3 Days Remaining Battery Life Power Supply Pan...

Page 10: ...ens and is designed for standard welding applic ations 2 T94i Helmet The T94i helmet features a flip up auto darkening lens and a separate clear grinding shield Flip the lens up when grinding and perf...

Page 11: ...nd 4 4 2 Grind Mode Low Battery Light Section 4 3 3 Adjust Button 4 Increase Button 5 Decrease Button 6 Info Control Button See Section 4 9 7 External Grinding Mode Button Section 4 4 The External Gri...

Page 12: ...ode button is pressed the helmet control display will appear Do not use the helmet if the lens does not function as de scribed See Section 10 Troubleshooting 2 Grind Low Battery Light The Grind Low Ba...

Page 13: ...un plug the Grind Mode button to prevent ac cidental activation of the Grind mode Grind Mode used for met al grinding applications In this mode the shade is fixed shade No 3 No lens adjust ments are p...

Page 14: ...eld No 8 No 13 Cut No 5 No 8 Grind No 3 only X Mode No 8 No 13 Start at the highest setting and adjust lighter to suit the applicationand your person al preference Variable Shade Adjust ment Procedure...

Page 15: ...rily after welding Use the buttons to adjust delay from 0 to 10 0 1 to 1 0 second The delay ranges for each mode are as follows Weld Cut X Modes 0 10 Grind Mode No delay ad justment There is no lens d...

Page 16: ...ions hel met will be used in Press Mode On Off button to turn lens On Helmet control display will appear Press Mode button to select desired function Weld Cut or X Mode Use the Adjust button to select...

Page 17: ...ing Lens Assembly Turn lens On Display screen appears Select mode Weld Cut Grind X Mode Select shade by pressing buttons Select Delay by pressing Adjust until Delay appears then use the buttons to set...

Page 18: ...ee Section 4 10 to set clock Arc Time records the amount of time the lens assembly is in the dark state exposed to arc See Section 4 11 to reset Arc Time Arc Count records the number of times the lens...

Page 19: ...fo Control but ton once Clock is dis played on screen Clock displays time in 24 hour format Press and hold Adjust button until only the hour digits are displayed Press buttons to change hour setting P...

Page 20: ...ns 1 Mode Button 2 Info Control Button 3 Adjust Button Arc Time Count Proced ure Press Mode On Off button to turn helmet On Helmet control display will appear Press Info Control but ton repeatedly unt...

Page 21: ...to desired tightness 3 Angle Adjustment Not Shown Seven slots on the right side of the headband provide ad justment for the forward tilt of the helmet To adjust lift and reposition the control arm to...

Page 22: ...retaining clips to the Open position Gently push shield toward bot tom tab and remove shield from helmet Remove retaining clips from shield Install clips in same loca tion on new shield Retaining clip...

Page 23: ...site edge into lens holder channel Reinstall lens holder in helmet Inside Lens Cover 4 Auto Darkening Lens 5 Inside Lens Cover Remove the inside lens cover by pulling top center of lens cover from len...

Page 24: ...fter removing the lens as sembly slide the battery holding tray out and re move the old battery Replace with Panasonic CR2450 lithium type bat tery 1 required Miller Part No 217043 Be sure Positive si...

Page 25: ...g install flat side of magnifying lens to ward auto darkening lens 260482 12 1 SECTION 9 MAINTENANCE NOTICE Never use solvents or abrasive cleaning detergents NOTICE Do not immerse the lens assembly i...

Page 26: ...dark distinct lines separate the light and dark areas Stop welding immediately The auto lens may be cracked which can be caused by the impact of dropping the helmet Weld spatter on the auto lens may...

Page 27: ...OM 255503 Page 25 SECTION 11 PARTS LISTS Miller 11 1 2 3 4 5 6 10 13 12 7 8 9 8 Ref 260482 Figure 10 1 T94 Auto Darkening Welding Helmet...

Page 28: ...Headgear Adjust Angle 1 9 770249 Headband Fabric 1 079975 Replacement O rings For Kit 256178 5 Per Pkg 1 10 259574 Tray Battery 1 217043 Battery Lithium CR2450 1 11 770250 Helmet Bag Miller 1 222003...

Page 29: ...OM 255503 Page 27 1 2 3 13 4 5 6 7 8 12 2 11 14 10 9 15 12 Ref 260483 Figure 10 2 T94i Auto Darkening Welding Helmet...

Page 30: ...n 1 15 212238 Lens 1 50 Magnification 1 15 212239 Lens 1 75 Magnification 1 15 212240 Lens 2 00 Magnification 1 15 212241 Lens 2 25 Magnification 1 15 212242 Lens 2 50 Magnification 1 Adjustment Hardw...

Page 31: ...OM 255503 Page 29...

Page 32: ...S 2018 Miller Electric Mfg LLC Miller Electric Mfg LLC An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA For product information Owner s Manual translations and more visit...

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