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OM-248 626 Page 9

SECTION 6 

 MAINTENANCE & TROUBLESHOOTING

6-1. Routine Maintenance

!

Disconnect power 

before maintaining.

n

 = Check

Z

 = Change

~

 = Clean



= Repair

l

 = Replace

* To be done by Factory Authorized Service Agent

Every

3

Months

 

~

Coolant Filter, durning heavy

service, clean more frequently.

~

 Blow out heat exchanger fins.

n

Check coolant level. Top off with

     distilled or deionized water if necessary.

Every

6

Months

nl

Hoses

nl

 Labels

Z

Replace coolant.

Change

Coolant (If

Using Water)

Every

12

Months

Z

Replace coolant.

Change

Coolant (If

Using 043 809

or 043 810

Coolant)

3/8 in.

Tools Needed:

6-2. Coolant Maintenance

801 189-C / 803 557-A

1

Coolant Filter

Unscrew housing to clean filter.
Changing coolant: Drain coolant by

tipping unit forward. Fill with clean

water and run for 10 minutes. Drain

and refill.

.

 If replacing hoses, use hoses
compatible with ethylene gly-

col, such as Buna-n, Neo-

prene, or Hypalon. Oxy-acety-

lene hoses are not compatible

with any product containing

ethylene glycol.

1

6-3. Troubleshooting

Trouble

Remedy

Coolant system does not work.

Be sure input power cord is plugged in to energized receptacle.
Check line fuses or circuit breaker, and fuses F1, F2 if applicable, and replace or reset if necessary.
Motor overheated. Unit starts running when motor has cooled.
Have Factory Authorized Service Agent check Power switch S1 and motor (Mot).

Decreased or no coolant flow.

Add coolant.
Check for clogged hoses or coolant filter. Clean filter or clean / replace hoses if necessary.
Disconnect pump, and check for sheared coupling. Replace coupling if necessary.

Summary of Contents for Flowmax

Page 1: ...Flowmax Processes Description TIG GTAW Welding OM 248 626C 2012 04 File TIG GTAW CE And Non CE MIG GMAW Welding...

Page 2: ......

Page 3: ...tallation le fonctionnement et la maintenance 3 2 4 Proposition californienne 65 Avertissements 4 2 5 Principales normes de s curit 4 2 6 Informations relatives aux CEM 4 SECTION 3 DEFINITIONS 5 3 1 W...

Page 4: ...bility Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 2 2007 Arc welding equipment Part 2 Liquid cooling systems IEC 60974 10 2007 Arc Welding Equipment Part 1...

Page 5: ...re is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet D Keep cords dry free of oil and grease and protected from hot met...

Page 6: ...43rd Street New York NY 10036 phone 212 642 4900 web site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Associati...

Page 7: ...proc der l in stallation la r paration ou l entretien de l appareil D verrouiller l alimentationselon la norme OSHA 29 CFR 1910 147 voir nor mes de s curit D Installez mettez la terre et utilisez cor...

Page 8: ...George Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standar...

Page 9: ...disposing at a designated collec tion facility Contact your local recycling office or your local distributor for further information 3 2 Symbols And Definitions A Amperes AlternatingCurrent Voltage In...

Page 10: ...s and or rated output For future reference write serial number in space provided on cover of this manual 4 3 Specifications 801 189 C Recirculating Coolant System For Water Cooled GTAW Torches GMAW Gu...

Page 11: ...ers is recommended Recom mended fuse or circuit breaker size is 15 amperes For 230 volt models an individu al branch circuit capable of carrying 10 am peres and protected by fuses or circuit breakers...

Page 12: ...cuit capable of carrying 15 amperes and protected by fuses or circuit breakers is recommended Recom mended fuse or circuit breaker size is 15 amperes For 230 volt models an individu al branch circuit...

Page 13: ...ingcoolant Drain coolant by tipping unit forward Fill with clean water and run for 10 minutes Drain and refill If replacing hoses use hoses compatible with ethylene gly col such as Buna n Neo prene or...

Page 14: ...15 Volt Model Figure 6 2 Circuit Diagram For 230 Volt Model 187 733 A Input power SECTION 7 PARTS LIST 805 487 B included with item 24 1 2 10 11 14 15 16 17 13 12 19 18 19 21 20 22 8 9 22 27 28 29 30...

Page 15: ...70 480 id x 804 mtg hol 1 16 PLG1 192 457 CABLE power 10ft 16ga 115V model 1 16 PLG1 192 458 CABLE pwr 11ft 230V CE Model 1 17 196 515 RADIATOR heat exchanger 1 18 255 479 TANK COOLANT 1 19 194 179 TU...

Page 16: ...TM 216 869 Page 12 Dynasty 350 700 Maxstar 350 700 Notes...

Page 17: ...Notes...

Page 18: ...TM 216 869 Page 14 Dynasty 350 700 Maxstar 350 700 Notes...

Page 19: ...RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work stat...

Page 20: ...Name and Serial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circu...

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