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FILTAIR  SWX-D And SWX-S

Stationary Weld Fume Extractor

Description

Stationary Weld Fume Extractor

OM-246 877 D

2012

−

01

Visit our website at

www.MillerWelds.com

File:  Accessory

Read And Save These Instructions

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Summary of Contents for FILTAIR SWX-D

Page 1: ...AIR SWX D And SWX S Stationary Weld Fume Extractor Description Stationary Weld Fume Extractor OM 246 877 D 2012 01 Visit our website at www MillerWelds com File Accessory Read And Save These Instructi...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...Mounting 16 5 4 Preparing Filter Cabinet For Duct Work 17 5 5 Installing Filter Cabinet Mounting Bracket 18 5 6 Installation Guidelines For Large Diameter Tapcon LDT Screw Anchors 19 5 7 Installing Fi...

Page 4: ......

Page 5: ...e fume extractor to extract weld fumes Do not use the fume extractor to extract hot gases above 140 F 60 C wood or cement dust engine exhaust liquid vapors explosive materials aggressive fumes acid fu...

Page 6: ...ring wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contac...

Page 7: ...tibles or on closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld or cut where the atmosphere may contai...

Page 8: ...p away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenance and troubles...

Page 9: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Page 10: ...ssite l obtention d un permis Ne pas utiliser un extracteur de fum es sans pare tincelles approuv et correctement install moins que l appareil soit con u pour fonctionner sans pare tincelles Sans le p...

Page 11: ...par le constructeur 2 3 Dangers du soudage l arc et du coupage au plasma UNE D CHARGE LECTRIQUE peut entra ner la mort Le contact d organes lectriques sous tension peut provoquer des accidents mortels...

Page 12: ...les et invisibles intenses ultraviolets et infrarouges qui peuvent entra ner des br lures aux yeux et la peau Des tincelles jaillissent de la soudure Portez un casque de soudage approuv muni de verres...

Page 13: ...e personnes pour soulever et d placer les bouteilles Lire et suivre les instructions sur les bouteilles de gaz comprim l quipement connexe et le d pliant P 1 de la CGA Compressed Gas Association menti...

Page 14: ...itifs de protection uniquement par du personnel qua lifi Remettre les portes panneaux recouvrements ou dispositifs de protection quand l entretien est termin et avant de rebrancher l alimentation lect...

Page 15: ...ng Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standard...

Page 16: ......

Page 17: ...arge sparks from passing into the filter housing The fumes then pass through the high efficiency nanofiber media cartridge where particles are filtered from the air Cleaned air flows through the cente...

Page 18: ...ir Flow Motor Filter Area Flex Duct Size Sound Level Weight Dimensions L x W x H 115 Volts AC 11 9 A 875 CFM 413 liter sec 1 HP Thermally Protected Motor 490 sq ft 45 5 m2 6 3 4 in ID 191 mm 71 2 dBa...

Page 19: ...re present see NEC Article 511 or CEC Sec tion 20 1 Lifting Forks Use lifting forks to move unit If using lifting forks extend forks be yond opposite side of unit NOTICE To avoid damaging filter cabin...

Page 20: ...cking Bolts 2 Mounting Bracket Loosen the two locking bolts and pivot mounting bracket away from cabinet Remove bracket from cabin et mounting forks 5 3 Preparing Filter Cabinet For Mounting Tools Nee...

Page 21: ...ed 1 4 in screws and washers Dual Extraction Arm Installations Duct work can be also connected to both inlets simultaneously Remove the inlet collar and cover plate from both inlets Retain hard ware 6...

Page 22: ...ed to attach the bracket to steel concrete or block construction See Section 5 6 for in formation on installing LDT screw an chors 1 Filter Cabinet Mounting Bracket Select location for mounting bracke...

Page 23: ...ilot hole should be 1 in deeper than embedded portion of screw anchor Insert screw anchor into hole and use an electric impact wrench or socket wrench to tighten until fully seated Do not overtighten...

Page 24: ...re Section 5 5 2 Cabinet Forks 3 Ear Tabs 4 Filter Cabinet 5 Locking Screw Using attached shipping pallet lift filter cab inet so cabinet forks are above the mount ing bracket Lower the cabinet until...

Page 25: ...acket part numbers for each length extraction arm 1 Base Elbow Bracket Right 2 Base Elbow Bracket Left 3 Base Assembly 4 3 8 in Screw 5 3 8 in Flat Washer 6 3 8 in Lock Washer 7 3 8 in Nut Attach the...

Page 26: ...st from base as sembly 1 Lower Tube Assembly 2 Base Elbow Brackets 3 3 8 in Screw 4 3 8 in Flat Washer 5 3 8 in Lock Washer 6 3 8 in Nut Use 3 8 in hardware to attach lower tube assembly to base elbow...

Page 27: ...her 7 3 8 in Nut See table at left to determine el bow bracket part numbers for each length extraction arm Use 3 8 in hardware to attach el bow brackets to lower tube assem bly as shown Tighten hardwa...

Page 28: ...e 1 Upper Tube Assembly 2 Elbow Brackets 3 3 8 in Screw 4 3 8 in Flat Washer 5 3 8 in Lock Washer 6 3 8 in Nut Attach upper tube assembly to el bow brackets with 3 8 in hardware Tighten hardware to 25...

Page 29: ...ood bracket weldments slide the 12 in 30 cm piece of flex duct over the upper tube Position the fiber washers between the square tube and hood brackets Secure components with 1 4 in screw flat wash er...

Page 30: ...uded are 12 in 24 in and 30 in The 12 in section should already be in place be tween the upper tube and hood see Sec tion 5 8E Install the 30 in piece at the middle joint and the 24 in piece between t...

Page 31: ...chors Do not install blower bracket more than 54 in 137 cm from filter cabinet or fume extraction system will not work properly and flexible duct will require support 1 Blower Assembly Mounting Bracke...

Page 32: ...all the three screws Lower blower assembly onto mount ing bracket so blower mounting flange is on top of bracket Position blower so adapter is pointing toward filter cabinet 5 10 Installing Adapter On...

Page 33: ...ket 2 Extraction Arm Base 3 Upper Bearing White 4 Blower Assembly 5 3 8 16 x 2 in Screw 6 3 8 in Flat Washer 7 3 8 in Lock Washer 8 3 8 in Nut Place upper bearing on top of extrac tion arm base Lift e...

Page 34: ...l flexible duct between blower adapter and filter cabinet inlet Secure duct with supplied band clamps Connecting Two Blowers to Filter Cabinet Be sure backdraft dampers are in stalled in filter cabine...

Page 35: ...rrect fittings in box to secure conductor cable Use the proper seal or cord relief as required If using a flexible cord and plug con nection use a 3 conductor 14 AWG UL listed hard service cord or jun...

Page 36: ...o secure conductor cable Use the proper seal or cord relief as required For a permanent connection use 1 2 in 12 mm conduit and drill 7 8 in 22 mm clear ance holes for the fittings If using a flexible...

Page 37: ...y 1 3 8 NPT Compressed Air Fitting 2 Compressed Air Supply 80 100 psi 3 8 4 8 kPa Not Shown Install customer supplied com pressed air fitting in 3 8 NPT fitting on side of unit Connect customer suppli...

Page 38: ...located on a control panel connected to the wall mounted blower as sembly 2 Filter Gauge Gauge only indicates air pressure drop across the filter Replace filter when read ing is over 4 in w c or whene...

Page 39: ...xtract fumes The gauge should read between 0 1 and 0 5 in w c at start up with a clean filter 3 Filter Cleaning Switch SWX S Self Cleaning Models Only Use switch to operate filter cleaning sys tem Cle...

Page 40: ...and does not leak Verify clean air outlet is not ob structed and discharge air appears clean free of welding fumes Check filter if discharge air appears dirty Make sure cover is closed and latched to...

Page 41: ...one by Factory Authorized Service Agent Daily Inner Surface Of Hood Filter Gauge Clean or replace filter if necessary Section B Free Movement Of Base Assembly Extraction Arm Hood And Joints Stay In Po...

Page 42: ...blower motor will not run To access CB1 remove cover from blower control To reset CB1 place CB1 in the On up position 2 Fuse F1 SWX S Models Only See Parts List For Rating F1 protects the electrical...

Page 43: ...and collected particles according to local state and federal re quirements Read and understand the Ma terial Safety Data Sheets MSDSs and the manufactur er s instructions for metals consumables coatin...

Page 44: ...element and collected particles according to local state and federal re quirements Read and understand the Ma terial Safety Data Sheets MSDSs and the manufactur er s instructions for metals consumable...

Page 45: ...particle tray Particle tray is heavy when full 1 Filter Cleaning Switch Use switch to operate filter cleaning sys tem Clean or replace filter when Filter gauge reading is over 4 in w c or whenever air...

Page 46: ...ue to use and wear 1 Base Elbow Joint Use two wrenches hold inside nut while removing outside jam nut Tighten inside nut to torque value in table below Reinstall jam nut and tighten against inside nut...

Page 47: ...ean or replace filter Sections 7 3 and 7 4 Have Factory Authorized Service Agent check for correct fan rotation clockwise Filter cleaning system does not operate Check fuse F1 and replace if open See...

Page 48: ...OM 246 877 Page 44 SECTION 9 ELECTRICAL DIAGRAMS Figure 11 1 Circuit Diagram For SWX D Standard Model...

Page 49: ...OM 246 877 Page 45 249 232 B...

Page 50: ...OM 246 877 Page 46 Figure 11 2 Circuit Diagram For SWX S Self Cleaning Model...

Page 51: ...OM 246 877 Page 47 246 882 B...

Page 52: ...OM 246 877 Page 48 SECTION 10 PARTS LIST 248 192 Hardware is common and not available unless listed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Figure 10 1 SWX D Filter Cabinet...

Page 53: ...itting Static 1 12 244787 Label Warning General Precautionary Fume Extractor 1 13 246880 Nameplate Swx d Cabinet Order By Model And Serial No 1 14 241187 Gauge Pressure Air Filter Replacement 1 15 248...

Page 54: ...OM 246 877 Page 50 248 193 Hardware is common and not available unless listed 1 2 3 4 5 6 7 8 9 10 See Figure 10 3 11 12 13 14 15 16 17 19 20 21 22 18 Figure 10 2 SWX S Self Cleaning Filter Cabinet...

Page 55: ...Mnpt 3 8 To Fem 3 8 1 14 247801 Latch Spring Hook Catch 4 15 244787 Label Warning General Precautionary Fume Extractor 1 16 247799 Drawer 1 17 247798 Enclosure Steel 4 000 X 2 125 X 1 875 W Knockouts...

Page 56: ...Tubing Pneumatic 250 Od X 180 Id X 15 000 1 7 M2 245252 Motor 115 1 60 4rpm 1 8 245247 Pulley Timing Belt 871 Od 1 5 Pitch 250 Bore 1 9 245249 Belt Timing Power Grip 1 5 Pitch 3 8 Wide 2 10 SV1 245267...

Page 57: ...OM 246 877 Page 53 248 226 248 032 Hardware is common and not available unless listed 2 1 3 4 5 Control Panel 6 8 9 7 11 12 10 13 14 15 16 17 Figure 10 4 Blower Assembly And Blower Control Panel...

Page 58: ...et Blower 1 9 247726 Flange Inlet Blower Wdt 1 10 247750 Bracket Mtg Blower Arm Fume Extraction 1 11 241943 Bushing Stl Split Taper H Type 500 Id 1 12 241940 Plate Blower Mounting 1 13 246888 Panel Co...

Page 59: ...l Enclosure 1 7 248190 Enclosure Control Panel Poly 8 000 X 6 000 X 4 000 1 8 248198 Ftg Brs Barbed 1 8 1 9 248204 Holder Fuse 3ag Screw Mtg 1 10 F1 246059 Fuse Cleaning Mechanism 1 11 248202 Block Te...

Page 60: ...y Description Part No Dia Mkgs Item No Figure 10 6 Extraction Arm Assemblies Quantity 1 248046 Swing Arm Assy Base 8 in Includes 1 240984 Swing Arm Base Rolled Collar 8 in 1 2 240985 Swing Arm Base Up...

Page 61: ...250 Od X 125 Thk 1 241479 Washer Belleville 1 500 Od X 500 Id X 062 Thk 1 8 248049 SA W807 Swing Arm Assy Lower Tube 8in X 24in 1 241886 Swing Arm Lower Tube 8 in X 24 in 1 248050 Bracket Mtg Gas Spri...

Page 62: ...Elbow Joint Left 8in 1 241962 SA W812 Swing Arm Assy Elbow Joint Left 8in 1 241042 Swing Arm Elbow Friction Disc 1 241045 Swing Arm Bracket Inside Elbow Right 8 in 1 241043 Swing Arm Bracket Outside E...

Page 63: ...ontrols and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils...

Page 64: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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