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OM-256476 Page 12

4-6.

Sensitivity Control

OM-256476 Page 1

A  Digital  Elite  lens  is
shown.

1

Sensitivity Adjustment
Buttons

2

Mode Control Button

Use control to make the lens
more  responsive  to  different
light levels in various welding
processes. Use a Mid-Range
or  30 50%  sensitivity  set-
ting for most
 applications.

It may be necessary to adjust
helmet  sensitivity  to  accom-
modate 

different 

lighting

conditions or if lens is flashing
On and Off.
The  sensitivity  ranges  for
each mode are as follows:
Weld, Cut, X-Modes   0–10
Grind Mode   No sensitivity
adjustment

!

Do not weld in the Grind
mode; the lens will not
darken.

X-Mode is  not  present  on
Performance helmets.

Sensitivity Adjustment
Procedure

Adjust  helmet  sensitivity
in lighting conditions hel-
met will be used in.

Press Auto On/Off button
to turn helmet On.

Press Mode button to se-
lect 

desired  function:

Weld, Cut, or X-Mode.

Use Sensitivity Less and
More  buttons  to  adjust
sensitivity control to low-
est setting.

Face the helmet in the di-
rection of use, exposing it
to  the  surrounding  light
conditions.

Press  sensitivity  More
button until the lens dark-
ens,  then  press  Less
button until lens clears. An
alternative  method  is  to
press and hold the  Less
button  until  the  lens
clears.

Helmet  is  ready  for  use.
Slight  readjustment  may
be  necessary  for  certain
applications  or  if  lens  is
flashing on and off.

Reduce  Sensitivity  set-
ting  if  lens  stays  dark
longer than Delay setting.

2

1

1-1. Sensitivity Control

A Digital Elite lens is shown.

1

Sensitivity Adjustment Buttons

2

Mode Control Button

Use control to make the lens more respon-
sive to different light levels in various welding
processes.

Use a Mid-Range or 30-50%

sensitivity setting for most applications.

It may be necessary to adjust helmet sensi-
tivity to accommodate different lighting condi-
tions or if lens is flashing On and Off.

The sensitivity ranges for each mode are as
follows:

Weld, Cut, X-Modes

- 0–10

Grind Mode

- No sensitivity adjustment

Do not weld in the Grind mode; the
lens will not darken.

X-Mode is not present on Performance

helmets.

Sensitivity Adjustment Procedure

Adjust helmet sensitivity in lighting con-

ditions helmet will be used in.

Press Auto On/Off button to turn helmet
On.

Press Mode button to select desired
function: Weld, Cut, or X-Mode.

Use Sensitivity Less and More buttons
to adjust sensitivity control to lowest
setting.

Face the helmet in the direction of use,
exposing it to the surrounding light
conditions.

Press sensitivity More button until the
lens darkens, then press Less button un-
til lens clears. An alternative method is
to press and hold the Less button until
the lens clears.

Helmet is ready for use. Slight readjustment
may be necessary for certain applications or
if lens is flashing on and off.

Reduce Sensitivity setting if lens stays

dark longer than Delay setting.

Recommended Sensitivity Settings

Stick Electrode

Mid-Range

Short Circuiting (MIG)

Low/Mid-Range

Pulsed And Spray (MIG)

Mid-Range

Gas Tungsten Arc (TIG)

Mid/High-Range

Plasma Arc Cutting/Welding

Low/Mid-Range

Summary of Contents for Digital Performance Series

Page 1: ...erformance Series Auto Darkening Helmets OM 256476P 2020 07 Models Digital Elite Digital Performance Series OM 256476N 2019 12 To help us serve you better go to www MillerWelds Com Register Auto Darke...

Page 2: ...5 Lens Delay Control 11 4 6 Sensitivity Control 12 4 7 Typical Lens Adjustment Procedure 13 SECTION 5 ADJUSTING HEADGEAR 14 5 1 Adjusting Headgear 14 SECTION 6 REPLACING LENS COVERS 15 6 1 Replacing O...

Page 3: ...andards listed in Section 1 5 Read and follow all Safety Standards Only qualified persons should install operate maintain and repair this equipment A qualified person is defined as one who by possessi...

Page 4: ...s This helmet provides protection from projectiles associated with grinding chipping and re lated activities it is not a hard hat and does not provide protection from falling objects READ INSTRUCTIONS...

Page 5: ...inimum Pro tective Shade No Suggested Shade No Comfort Shielded Metal Arc Welding SMAW Less than 3 32 2 4 Less than 60 7 3 32 5 32 2 4 4 0 60 160 8 10 5 32 1 4 4 0 6 4 160 250 10 12 More than 1 4 6 4...

Page 6: ...upational And Educational Eye And Face Protection ANSI Standard Z87 1 from American National Standards Institute Website www ansi org Safety in Welding Cutting and Allied Processes CSA Standard W117 2...

Page 7: ...y Symbol Definitions Warning Watch Out There are possible haz ards as shown by the symbols Accidental ingestion prevention Keep battery away from children Battery is harmful if swallowed 2 2 Miscellan...

Page 8: ...Mode No 0 No 10 Grind Mode Not Applicable Weld Mode No 0 No 10 Cut Mode No 0 No 10 Grind Mode Not Applicable X Mode No 0 No 10 Delay Control Slows Lens Dark To Light State Weld Mode No 0 No 10 Cut Mo...

Page 9: ...TAG Use adjustment buttons change shade delay an sensitivity settings The lens assembly saves th shade sensitivity and dela settings 1 2 3 5 4 1 1 Helmet Controls A Digital Elite lens is shown 1 Auto...

Page 10: ...ttery power is low replace with Panasonic CR2450 lithium batteries 2 required Miller Part No 217043 See Section NO TAG 1 2 1 1 Auto On Off Button And Low Battery Light A Digital Elite lens is shown 1...

Page 11: ...y welding may affect helmet operation when lens is in X Mode Stay at least 12 ft 3 7 m away from other welding activity 1 1 1 Mode Control A Digital Elite lens is shown 1 Mode Control Press Mode butto...

Page 12: ...justment buttons to select desired shade Begin welding or contin ue with other lens adjustments 2 1 1 1 Variable Shade Control A Digital Elite lens is shown 1 Variable Shade Adjust ment Buttons 2 Mod...

Page 13: ...ong ad justment buttons to select desired delay Begin welding or contin ue with other lens adjustments 2 1 1 Lens Delay Control A Digital Elite lens is shown 1 Lens Delay Adjustment Buttons 2 Mode Con...

Page 14: ...n Delay setting 2 1 1 1 Sensitivity Control A Digital Elite lens is shown 1 Sensitivity Adjustment Buttons 2 Mode Control Button Use control to make the lens more respon sive to different light levels...

Page 15: ...own in example In the Grind mode the lens is a fixed shade No 3 No lens adjustments are possible X Mode is not present on Performance helmets Adjusting Lens Assembly Turn lens On Display screen appear...

Page 16: ...de sired tightness 3 Angle Adjustment Not Shown Seven slots on the right side of the head band provide adjustment for the forward tilt of the helmet To adjust lift and reposition the control arm to th...

Page 17: ...talled Welding spatter will damage the auto darkening lens and void the warranty 1 Front Lens Holder 2 Release Points 3 Lens Cover 4 Gasket Remove front lens holder by pressing release points and pull...

Page 18: ...de of the cover 2 1 1 1 Replacing Inside Lens Cover Digital Performance Series Helmets Never use the auto darkening lens without the inside and outside lens covers properly installed Welding spatter w...

Page 19: ...lens cover by sliding it out of either side Replace with the new cover lens and reinstall the assem bly in the helmet 1 2 3 4 5 6 1 1 Replacing The Lens Covers On Digital Elite Standard Helmets Never...

Page 20: ...r changeable in the Digital Elite lens as sembly The au to darkening helmet will not work if bat tery trays are installed on the wrong sides 1 1 3 2 To replace the batteries remove the auto darkening...

Page 21: ...1 1 Optional Magnifying Lens Starting at the top slide mag nifying lens into the helmet re taining brackets Align the magnifying lens with the auto darkening lens assembly Reverse procedure to remove...

Page 22: ...lution wipe the cover lenses clean Allow to air dry Occasionally the filter lens and sensors should be cleaned by gently wiping with a soft dry cloth Store helmet in a clean dry cool place free of sol...

Page 23: ...ing dark distinct lines separate the light and dark areas Stop welding or cutting immediately The auto lens may be cracked which can be caused by the impact of dropping the helmet Weld spatter on the...

Page 24: ...OM 256476 Page 22 SECTION 11 PARTS LIST 10 Miller 804814 1 2 3 4 5 6 11 9 7 12 8 Figure 11 1 Digital Performance Auto Darkening Welding Helmet...

Page 25: ...r Front Lens Gray 1 6 232032 Holder Front Lens Gloss Black 1 6 232033 Holder Front Lens Blue 1 6 257041 Holder Front Lens White 1 7 284218 Headgear Grey Gen 3 5 Includes 1 8 256178 Adjustment Angle St...

Page 26: ...OM 256476 Page 24 OM 256476 Page 1 Miller 12 7 2 3 11 5 6 1 4 9 10 8 13 Figure 11 2 Digital Elite Auto Darkening Welding Helmet Standard Models...

Page 27: ...to Darkening Lens Assembly 1 6 216326 Outside Lens Cover 4 11 16 X 5 5 8 5 Per Pkg 1 7 234759 Frame Lens 1 8 284218 Headgear Grey Gen 3 5 Includes Items 9 And 10 1 9 256178 Adjustment Angle Stop Hardw...

Page 28: ...OM 256476 Page 26 OM 256476 Page 1 Miller 242385 Ref 804111 1 10 2 4 5 6 12 3 11 8 9 7 13 Figure 11 3 Digital Elite Series Auto Darkening Welding Helmet Quick Release Models...

Page 29: ...And 9 1 8 256178 Adjustment Angle Stop Hardware Kit 1 9 770249 Fabric Headband 1 079975 Replacement O Rings For Kit 256 178 5 Per Pkg 1 10 770250 Helmet Bag Miller 1 11 216339 Battery Tray Kit Left Ri...

Page 30: ...S EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANT ABILITY AND FITNESS This Miller auto darkening lens helmet is warranted for 3 years from the date of...

Page 31: ......

Page 32: ...For product information Owner s Manual translations and more visit www MillerWelds com ORIGINAL INSTRUCTIONS PRINTED IN USA Miller Electric Mfg LLC 2020 07...

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