Miller C-30 Owner'S Manual Download Page 1 | Manualshive

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300, 400, 500, And 600 Ampere MIG Welding Guns

Roughneck C-Series

Processes

Description

MIG (GMAW) Welding

OM-199 706A

August 2001

Visit our website at

www.MillerWelds.com



Flux Cored (FCAW) Arc
Welding

Semi-Automatic, Air-Cooled,
MIG (GMAW) Welding Gun

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Summary of Contents for C-30

Page 1: ...Ampere MIG Welding Guns Roughneck C Series Processes Description MIG GMAW Welding OM 199 706A August 2001 Visit our website at www MillerWelds com Flux Cored FCAW Arc Welding Semi Automatic Air Cooled MIG GMAW Welding Gun ...

Page 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Page 3: ... 4 3 1 Routine Maintenance 4 3 2 Replacing The Contact Tip 5 3 3 Installing Or Replacing The Liner 5 3 4 Replacing Feeder Connector 6 3 5 Installing Optional Gun Hook 199 662 7 3 6 Installing Replacement Trigger 199 628 And Optional Locking Trigger 199 661 7 3 7 Troubleshooting 7 SECTION 4 PARTS LIST 8 OM 199 706 WARNING This product when used for welding or cutting produces fumes or gases which c...

Page 4: ......

Page 5: ... protection 3 Cover exposed skin with spatter resistant clothing ELECTRIC SHOCK can kill 1 Always wear dry insulating gloves 2 Insulate yourself from work and ground 3 Do not touch live electrode or electrical parts 4 Repair or replace worn damaged or cracked gun or cable insulation 5 Turn off welding power source before changing contact tip or gun parts 6 Keep all covers and handle securely in pl...

Page 6: ...ow us to interpret the evidence in a single coherent framework Even more frustrating it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science based advice on strategies to minimize or avoid potential risks To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange ...

Page 7: ... With 15 Ft Heaviest Power Cable 13 lb 5 9 kg Maximum Recommended Wire Size 1 8 in Ref ST 800 797 C C 60 Gun Feeds 023 To 1 8 in 0 6 To 3 2 mm Wire Duty Cycle Rating 100 600 A With CO2 Shielding Gas Weight With 15 Ft Heaviest Power Cable 14 5 lb 6 6 kg Maximum Recommended Wire Size 1 8 in 2 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load withou...

Page 8: ...eceptacle and tight en threaded collar 6 Trigger Switch Press switch to feed energized wire and start gas flow 6 2 5 4 1 3 SECTION 3 MAINTENANCE TROUBLESHOOTING 3 1 Routine Maintenance Y Disconnect power before maintaining Maintain more often during severe conditions Each Spool Of Wire Blow Out Gun Casing Clean Nozzle And Check Contact Tip 3 Months Replace Damaged Or Unreadable Labels Clean And Ti...

Page 9: ... Feeder Connector 3 Nozzle 4 Contact Tip 5 Diffuser 6 Fiber Washer 7 Insulator Lay gun cable out straight Remove washer nozzle tip diffuser and in sulator Remove existing liner from adapter by unscrewing threaded end of liner and removing liner from gun cable Insert new liner into feeder connec tor and feed liner into connector Rotate threaded end of liner into adapter to secure liner in place At ...

Page 10: ... on handle in sert and feeder connector remove feeder connector from insert Install new feeder connector Gun cable must be straight when new liner is inserted or new liner will be cut to incorrect length causing wire feed problems Insert new liner into new feeder connector and feed liner into feeder connector Rotate threaded end of liner into feeder connector to se cure liner in place Slide handle...

Page 11: ...nd left half of handle as shown 3 Trigger 4 Locking Trigger Align tabs on applicable trigger see illustration with indentations in handle portion still on gun and install trigger in place Reinstall handle portion removed earlier and secure in place with retaining screws Ref 802 660 A 2 4 Tools Needed 1 Or 3 Tabs locations are the same on locking trigger Tabs 3 7 Troubleshooting Trouble Remedy Wire...

Page 12: ...OM 199 706 Page 8 SECTION 4 PARTS LIST 1 802 630 B 12 17 9 14 2 3 4 5 7 8 15 16 9 10 11 13 6 Figure 4 1 C 30 C 40 C 50 And C 60 Guns ...

Page 13: ... 052 in 1 3 mm or 3 64 in 1 2 mm aluminum wire 1 2 206 181 1 16 in 1 6 mm 1 2 206 182 068 in 1 7 mm or 1 16 in 1 6 mm aluminum wire 1 2 206 183 5 64 in 2 0 mm 1 Heavy Duty FasTiptContact Tips 2 206 186 035 in 0 9 mm 1 2 206 187 040 in 1 0 mm 1 2 206 188 045 in 1 2 mm 1 2 206 189 052 in 1 3 mm or 3 64 in 1 2 mm aluminum wire 1 2 206 190 1 16 in 1 6 mm standard on 500 600 amp models 1 2 206 191 068 ...

Page 14: ...TOR Teflon 1 6 202 292 COVER Nut Liners 7 202 889 LINER monocoil 023 030 wire x 16 5 ft round wound 1 7 202 890 LINER monocoil 035 045 wire x 16 5 ft round wound standard on 300 400 amp models 1 7 202 891 LINER monocoil 052 1 16 wire x 16 5 ft round wound standard on 500 600 amp models 1 7 202 892 LINER monocoil 1 16 078 wire x 16 5 ft flat wound 1 7 202 893 LINER monocoil 5 64 3 32 wire x 16 5 ft...

Page 15: ...60 LABEL back end C 6015 1 11 199 637 SCREW machine binding head 1 12 199 640 ADAPTER Miller power pin includes 1 13 079 974 O RING Miller power pin 2 14 079 878 HOUSING plug and pins includes 1 079 531 CONN circ cpc clamp str rlf size 11 453 OD 1 15 199 661 SWITCH locking trigger 1 16 199 628 SWITCH trigger standard on all guns 1 17 199 629 SWITCH contact pin 2 199 662 HOOK gun 1 199 663 KIT adap...

Page 16: ...195 206 195 206 195 206 195 Liner 202 890 202 890 202 891 202 891 Gooseneck 199 625 199 625 199 626 199 627 The use of optional Extra Heavy Duty FasTip contact tips requires the use of Diffusers 198 857 and 199 623 To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model is required when ordering parts from your local distributor ...

Page 17: ...OM 199 706 Page 13 Notes ...

Page 18: ...OM 199 706 Page 14 Notes ...

Page 19: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Page 20: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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