Miller 028042108 Owner'S Manual Download Page 6

OM-270223 Page  2

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

Use only genuine replacement parts from the manufacturer.

Perform installation, maintenance, and service according to the

Owner’s Manuals, industry standards, and national, state, and

local codes.

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

STEAM AND HOT COOLANT can burn.

Hose may rupture if coolant overheats.

Visually inspect condition of hoses before each

use. Do not use damaged hoses.

Allow cooling period before working on equipment.

HIGH PRESSURE FLUIDS can injure or kill.

Coolant can be under high pressure.

Release pressure before working on cooler.

If ANY fluid is injected into the skin or body seek medical help

immediately.

MOVING PARTS can injure.

Keep away from moving parts such as fans.

Keep all doors, panels, covers, and guards

closed and securely in place.

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

1-4. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-

cluding lead, which are known to the state of California to

cause cancer and birth defects or other reproductive

harm.

For more information, go to www.P65Warnings.ca.gov.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.org or purchased from Global Engineering Documents

(phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: 1-877-413-5184,

website: www.global.ihs.com).

National Electrical Code,

 NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02169 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:

www.cganet.com).

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS

(phone: 800-463-6727, website: www.csagroup.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart

N, Part 1910 Subpart Q, and Part 1926, Subpart J, from U.S. Govern-

ment Printing Office, Superintendent of Documents, P.O. Box 371954,

Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OS-

HA Regional Offices—phone for Region 5, Chicago, is 312-353-2220,

website: www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation

, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

Summary of Contents for 028042108

Page 1: ...Processes TIG GTAW Welding MIG GMAW Welding Coolmate 1 3 CE OM 270223E 2018 01 Description OWNER S MANUAL For product information Owner s Manual translations and more visit www MillerWelds com...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...ymbols And Definitions 4 SECTION 3 SPECIFICATIONS 5 3 1 Serial Number And Rating Label Location 5 3 2 Specifications 5 3 3 Coolant Specifications 5 3 4 Environmental Specifications 5 SECTION 4 INSTALL...

Page 4: ...5 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2012 Arc Weldin...

Page 5: ...pment To handle hot parts use proper tools and or wear heavy insu lated welding gloves and clothing to prevent burns FLYING METAL or DIRT can injure eyes Wear approved safety glasses with side shields...

Page 6: ...site www global ihs com Safe Practices for the Preparation of Containers and Piping for Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 41...

Page 7: ...acility Contact your local recycling office or your local distributor for further information Safe37 2017 04 Disconnect input plug or power before working on machine Safe5 2017 04 Do not remove or pai...

Page 8: ...and clean filter and check condition of hoses 2 2 Miscellaneous Symbols And Definitions A Amperage Alternating Current Voltage Input Circulating Unit With Coolant Pump V Voltage Water Coolant Input Wa...

Page 9: ...Frequency Current Is Used Coolant 050024004 Low Conductivity Coolant 043810 Distilled Or Deionized Water Okay Above 32 F 0 C GMAW Or Where High Frequency Current Is Not Used Coolant 050024004 Low Con...

Page 10: ...OM 270223 Page 6 Notes...

Page 11: ...OM 270223 Page 7 SECTION 4 INSTALLATION 4 1 Selecting a Location Position unit so air can circulate 956172191_1 A 500 mm 500 mm 500 mm Do not move or operate unit where it could tip...

Page 12: ...ws Use screws supplied with Kit 028066299 to secure machine to cart A Mounting Cooler To A Small Runner Cart Tools Needed 1 3 4 Torx T25 T30 956172191_2 A B Mounting Cooler To An MH Trolley B Mounting...

Page 13: ...80 Or Dynasty 280 1 Maxstar 280 Or Dynasty 280 Not Supplied 2 Mounting Hardware Remove screws from bottom of power source front and rear panels as shown Place power source on cooler be tween the mount...

Page 14: ...5 VAC to power cooler NOTICE The Coolmate 1 3 is designed only for use with Dynasty 280 and Maxstar 280 Models SECTION 5 OPERATION 5 1 Control Panel 1 Tank Filler Neck 2 Supplementary Protector CB1 3...

Page 15: ...ter Replace Unreadable Labels Every 12 Months Change Coolant 6 2 Coolant Maintenance 956172191_7 A Disconnect cooler plug from welding power source recepta cle before maintaining Dispose of used coola...

Page 16: ...tion cables from power source are connected to cooler receptacles Check input power line fuses or circuit breaker and replace or reset if necessary Have Factory Authorized Service Agent check motor De...

Page 17: ...OM 270223 Page 13 SECTION 7 ELECTRICAL DIAGRAM 956172192 A...

Page 18: ...ECTION 8 PARTS LIST Hardware is common and not available unless listed 95617219185 A 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 3 Figure 8 1 Main Assem...

Page 19: ...17 956142629 Label Warning Moving Parts 1 18 FM 213072 Fan Assy Radiator Cooling 115 V 1 19 255814 Cable Power 1 20 251125 Bezel Front Rear 2 21 PLG1 254162 RCPT Str Grd 2P3W 15A 250V Black IEC 320 C...

Page 20: ...Notes...

Page 21: ...Notes...

Page 22: ...Notes...

Page 23: ...or for a minimum of one year whichever is greater Induction Heating Power Sources Coolers and Electronic Controls Recorders Motor Driven Guns w exception of Spoolmate Spoolguns Positioners and Contro...

Page 24: ...ry Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppl...

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