Miller Electric INTEGRA 201 Owner'S Manual Download Page 1

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Processes

INTEGRA 201/241

OM-188 414C

January 2000

Effective with serial number : 165 748

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Arc Welding Power Source and
Wire Feeder

Visit our website at

www.MillerWelds.com

Summary of Contents for INTEGRA 201

Page 1: ...s INTEGRA 201 241 OM 188 414C January 2000 Effective with serial number 165 748 Description MIG GMAW Welding Flux Cored FCAW Welding Arc Welding Power Source and Wire Feeder Visit our website at www M...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...2 3 Volt Ampere Curves 6 2 4 Installing Gas Supply 6 2 5 Installing Drive Roll and Wire Inlet Guide 7 2 6 Installing Wire Spool and Adjusting Hub Tension 7 2 7 Electrical Service Guide 7 2 8 Selecting...

Page 4: ...ty Directives 89 336 EEC Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Standards Electromagnetic compatibility EMC Product standar...

Page 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Page 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Page 7: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Page 8: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Page 9: ...utes Welding 6 Minutes Resting 6 Minutes Welding 4 Minutes Resting Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats thermostat s opens out...

Page 10: ...1 dwg 802004 802003 2 4 Installing Gas Supply Ref ST 148 265 B Ref ST 149 827 B Ref ST 158 697 A 2 CO2 Gas 1 Argon Gas OR 3 Chain gas cylinder to running gear wall or other stationary support so cylin...

Page 11: ...1 3 5 2 6 Installing Wire Spool and Adjusting Hub Tension ST 072573 B When a slight force is needed to turn spool tension is set 15 16 in Tools Needed 2 7 Electrical Service Guide 201 241 Input Voltag...

Page 12: ...persons make this installation 1 Rating Label Supply correct input power ST 801 721 18 in 457 mm for airflow GND PE Connect First L1 L2 GND PE 1 I 0 S 2 9 Installing Work Clamp 1 Wire Feeder Connectio...

Page 13: ...OPERATION 3 1 Controls 1 Handle 2 Wire Speed Control 3 Pilot Light 4 Spot Timer 5 Optional Amperage and Volt meter 6 Power Switch 7 Thermal Overload Pilot Light 8 10 Position Voltage Control 9 Torch...

Page 14: ...eld cable Clean and tighten weld terminals 6 Months Blow out or vacuum inside during heavy service clean monthly OR 4 2 Circuit Breaker CB1 1 Circuit Breaker CB1 If CB1 opens wire feeding stops 2 Driv...

Page 15: ...ooled see Section 2 2 An overload condition occurred Release gun trigger see Section 4 3 Low weld output Connect unit to proper input voltage or check for low line voltage see Section 2 8 No wire feed...

Page 16: ...OM 188 414 Page 12 SECTION 5 ELECTRICAL DIAGRAM L N 5 1 INTEGRA 201 cod 956 142 275 5 2 INTEGRA 241 cod 956 142 211 L N 10 0 10 0 JACK FEM cod 956 142 211 BLACK NERO ROSSO RED...

Page 17: ...00151187 PV 0 0 18 1 2 116122284 UV 0 0 14 1 3 156087017 2 4 156009067 2 6 056054064 VS 0 0 13 2 7 116005165 DZ 0 0 25 1 8 150005001 1 9 156011002 2 10 116005316 UV 0 0 17 1 11 156012109 UV 0 0 21 1 1...

Page 18: ...M 057010048 QF 0 23 1 1 16 F1 056092039 FZ 4 0 5 1 1 17 000046432 OL 0 0 14 1 1 18 156018033 1 1 19 156009079 1 1 20 156022064 GF 1 0 4 1 1 21 156009075 GF 1 0 2 1 1 22 000010191 FU 1 0 6 4 4 23 0000...

Page 19: ...essories These items are covered by the manufacturer s warranty if any 2 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improperly oper...

Page 20: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...