Miller Electric DS-75D12 Swingarc Owner'S Manual Download Page 1

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DS-75S12, DS-75S16, DS-75D12, and DS-75D16

OM-230 300A

2006

−

Processes

Description

MIG (GMAW) Welding
Flux Cored (FCAW) Welding

(Gas-and Self-Shielding)
Submerged (SAW) Welding

Wire Feeder
(Use with CV Power Sources)

DS-75S/D Swingarc

™

File: MIG (GMAW)

Visit our website at

www.MillerWelds.com

Summary of Contents for DS-75D12 Swingarc

Page 1: ...OM 230 300A 2006 09 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources DS 75S D Swingarc File MIG GMAW V...

Page 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...ng Wire Guide Extension 11 4 5 Installing Guard 11 4 6 Equipment Connection Diagram 12 4 7 Control Box Connections 13 4 8 14 Pin Plug Information 13 4 9 Removing Safety Collar And Adjusting Boom 14 4...

Page 4: ......

Page 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Page 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Page 7: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt...

Page 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Page 9: ...la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provin...

Page 10: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Page 11: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 12: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Page 13: ...m Height With 4 ft 1 2 m Post 17 ft 5 2 m 21 ft 6 4 m Vertical Lift Of Boom Horizontal to 60 Above Horizontal Horizontal to 60 Above Horizontal If feeder is used with a welding power source that does...

Page 14: ...o desired viewing angle Re place and tighten front screw Tight en pivot screw 803 182 Tools Needed 1 2 3 4 3 8 in 5 6 7 4 3 Installing Boom And Reel Support ST 153 170 A 1 Swivel Plates 2 Yoke Remove...

Page 15: ...for opposite side Tools Needed 1 2 3 4 3 8 in 4 5 Installing Guard 804 783 A 1 Motor Mounting Bracket 2 Mounting Screws Remove 4 screws from motor mounting bracket 3 Guard Secure guard using 4 screws...

Page 16: ...4 Connection 3 Ground Cable To Workpiece 4 Weld Cable To Feeder Weld cable and ground cable con nections to power source DCEN DCEP are dependant on wire type 5 Workpiece 6 Weld Control 7 Boom 8 Trigge...

Page 17: ...volts ac contactor control circuit A J B K I L G Circuit common for 24 volts ac circuit C L N H D M G C 10 volts dc input from power source to wire feeder with respect to socket D D M G E F D Remote c...

Page 18: ...il boom balances Tighten jam nut Be sure several full threads are through yoke to prevent boom falling 4 Yoke 5 Safety Collar Retain safety collar for use in disas sembling or moving boom 1 2 4 3 2 3...

Page 19: ...h three lobes on drive roll carrier Insert drive roll onto carrier Drive roll will snap into place When closing swing arm push firm ly into position Swing arm has built in resistance to prevent swing...

Page 20: ...for Aluminum Wire 2 PD Wire Guide Hard Wire 3 PD Inlet Guide 4 Pressure Door Assembly Installing PD continuous wire guides with PD drive rolls Drive rolls are identified by the initials PD and a part...

Page 21: ...e inlet guide Set screw may be used to secure PD inlet guide replacements such as wire straighteners or conduit adapters Remove screw securing intermediate guide holder Guide holder is located between...

Page 22: ...n the power pin of the gun with the gun locking tab Secure gun by tightening power clamp knob Installing gun without Accu Mate con nection When using a gun without the groove in the power pin loosen p...

Page 23: ...un the liner should extend into the PD continuous guide or exit guide if used as far as possible without interfering with the guide Install gun Lay gun cable out straight Cut off end of wire Push wire...

Page 24: ...ilable X Means switch may be in either position If 14 pin power cable from pow er source does not provide volt age and current feedback Run In will automatically disable 1 In the DIP switch S1 illustr...

Page 25: ...ment DIP Switch Settings For Models With Meters Only Ref 803 154 803 188 Remove wrapper 1 DIP Switch S2 On Digital Meter Board PC60 Install wrapper when finished 1 2 3 4 5 Inches Minute Digital Meter...

Page 26: ...e 1 Ref 803 184 2 1 Jog Purge Push Buttons 2 Wire Speed Controls Pressing the Jog Purge switch al lows the operator to jog wire without energizing the weld power or gas valve circuit Jog speed can be...

Page 27: ...isplays actual or preset voltage from welding power source through the 14 pin control cable Voltmeter will not display actu al or preset voltage if voltage feedback is not provided through the 14 pin...

Page 28: ...ry 6 Months Or Section 4 12 Inside Unit Drive Rolls 6 2 Brush Inspection And Replacement Y Do not disassemble motor field mag nets or injury equipment damage may occur 1 Motor 2 Brush Cap Remove brush...

Page 29: ...The priority of the errors is related to the num ber of blinks indicating the error The more blinks the more severe the error motor error is top priority A higher priority error overrides a lower one...

Page 30: ...drive roll Incorrect size or worn wire guides Replace contact tip or liner See gun Owner s Manual Remove weld spatter or foreign matter from around nozzle opening Check brushes in drive motor If brus...

Page 31: ...OM 230 300 Page 27 Notes...

Page 32: ...OM 230 300 Page 28 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Page 33: ...OM 230 300 Page 29 204 716 B...

Page 34: ...ARTS LIST 804 785 A 1 2 3 4 5 6 10 12 13 14 16 17 18 19 20 21 26 22 2 Fig 8 4 5 Fig 8 2 Fig 8 3 Fig 8 6 7 8 9 11 23 24 25 28 Fig 8 4 5 Hardware is common and not available unless listed 15 15 14 2 29...

Page 35: ...2 PLG46 146 115 090 Housing Plug Pins service kit 2 2 15 203 314 Cable Trigger 20 In Boom Detach consisting of 2 2 115 094 Housing Plug Skts service kit 2 2 080 328 Rcpt W Skts Free Hanging 2 2 079 5...

Page 36: ...e Black 2 2 6 000 527 Blank Snap in Nyl 875 Mtg Hole Black 1 1 7 201 228 Cable Power 16 5ft 8 c 2 14ga 6 18ga consisting of 1 1 8 139 041 Strain Relief 1 1 9 163 519 Cable Port 16 5 Ft 10 079 739 Conn...

Page 37: ...utionary label the label should also be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when...

Page 38: ...OM 230 300 Page 34 804 786 A 1 2 3 5 6 7 8 9 10 12 13 14 15 16 17 18 20 21 22 23 29 30 15 14 24 25 26 19 27 28 4 Hardware is common and not available unless listed 11 Figure 8 3 Boom Assembly...

Page 39: ...2 17 079 020 Nut Stl Hex Elastic Stop 750 16 1 1 18 155 335 Pipe Blk 3 000 X 875 0 1 19 149 858 Spring Cprsn 3 750 Od X 625 Wire X 36 000 1 0 19 151 625 Spring Cprsn 3 750 Od X 640 Wire X 36 000 0 1...

Page 40: ...X 035 Thk 1 1 9 108 943 Screw 250 20x1 50 Hexwhd 61D Gr5 Pld 1 1 10 219 133 Screw 375 16x1 50 Hexwhd 81D Pld 1 1 11 602 241 Washer Flat 281 Idx0 625 Odx 065t Stl Pld Ansi 250 1 1 12 227 711 Screw 250...

Page 41: ...er 1 2 190 742 Screw 006 32x 31 Pan Hd Phl Stl Pld Low Speed Motor 1 3 223 253 Adapter Optical Encoder Standard Speed Motor 1 4 223 254 Adapter Optical Encoder Low Speed Motor 1 5 M1 219 088 Motor Low...

Page 42: ...x 125thk 2 6 010 191 WASHER fbr 656 ID x 1 500 OD x 125thk 4 7 058 628 WASHER brake stl 4 8 058 428 HUB spool 2 9 080 393 SUPPORT reel 1 10 108 008 REEL wire 60 lb consisting of 2 11 124 900 SUPPORT r...

Page 43: ...mm 224875 222498 223097 300040 227770 223100 219108 223515 223517 053697 052 in 1 3 1 4 mm 224876 222499 223097 219108 223515 223517 053698 1 16 062 in 1 6 mm 224877 222500 223098 300041 227772 223101...

Page 44: ...Notes...

Page 45: ...Notes...

Page 46: ...Notes...

Page 47: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Page 48: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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