Miller Electric 195374 Owner'S Manual Download Page 1

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6 Channel Digital

Recorder

Processes

Description

OM-222 096E

2008

−

Induction Heating

Single Induction Heating Power Source

Temperature Recorder

For Warranty Claims And Technical Support, Contact:

Sure Controls

N981 Tower View Drive

Greenville, WI 54942 USA

Tel 920-757-0500

Summary of Contents for 195374

Page 1: ...es Description OM 222 096E 2008 11 Induction Heating Single Induction Heating Power Source Temperature Recorder For Warranty Claims And Technical Support Contact Sure Controls N981 Tower View Drive Greenville WI 54942 USA Tel 920 757 0500 ...

Page 2: ......

Page 3: ...TION 3 DEFINITIONS 7 3 1 Warning Label Definitions 7 3 2 WEEE Label For Products Sold Within The EU 8 3 3 Manufacturer s Rating Label For CE Products 8 3 4 Symbols And Definitions 8 SECTION 4 INSTALLATION 9 4 1 Specifications 9 4 2 Recorder Installation 9 4 3 Connecting To Power Source 10 4 4 Output 14 Pin Information For Receptacle RC9 11 SECTION 5 SETUP AND OPERATION 12 5 1 Digital Recorder Cont...

Page 4: ...n Product Stock Number RECORDER DIGITAL 6 CHANNEL 195374 Council Directives S 2006 95 EC Low Voltage S 2004 108 EC Electromagnetic Compatibility S 2006 42 EEC Machinery Directive Standards S IEC 60974 1 Arc Welding Equipment Welding Power Sources edition 3 2005 07 S IEC 60974 10 Arc Welding Equipment Electromagnetic Compatibility Requirements edition 1 1 2004 10 US Signatory November 25 2008 _____...

Page 5: ...147 see Safety Standards D Use only nonconductive coolant hoses with a minimum length of 18 inches 457 mm to provide isolation D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input pow er cord ground wire is properly connected to ground terminal in disconnect box or that cord pl...

Page 6: ...facturer before going near arc welding spot welding gouging plasma arc cutting or induction heating operations OVERUSE can cause OVERHEATING D Allow cooling period D Reduce output or reduce duty cycle before starting to heat again D Follow rated duty cycle STATIC ESD can damage PC boards D Put on grounded wrist strap BEFORE handling boards or parts D Use proper static proof bags and boxes to store...

Page 7: ...gnetic Fields The following is a quotation from the General Conclusions Section of the U S Congress Office of Technology Assessment Biological Effects of Power Frequency Electric Magnetic Fields Background Paper OTA BP E 53 Washington DC U S Government Printing Office May 1989 there is now a very large volume of scientific findings based on experiments at the cellular level and from studies with a...

Page 8: ...conditions suivantes risques électriques dans un environnement humide ou si l on porte des vêtements mouillés sur des structures métalliques telles que sols grilles ou échafaudages en position coincée comme assi se à genoux ou couchée ou s il y a un risque élevé de contact inévitableou accidentel avec la pièce à souder ou le sol Dans ces conditions voir ANSI Z49 1 énuméré dans les normes de sécuri...

Page 9: ... coupe circuits appropriés Ne pas augmenter leur puissance ne pas les ponter LE CHAUFFAGE PAR INDUCTION peut provoquer des brûlures D Des pièces ou de l équipement chaud peuvent provoquer des blessures D Ne pas toucher ou manipuler la tête l enroulement à induction pen dant le fonctionnement D Ne pas toucher des parties chaudes à mains nues D Laisser refroidir les composants ou équipements avant d...

Page 10: ...burgh PA 15250 7954 téléphone 1 866 512 1800 il y a 10 bureaux régionaux le télépho ne de la région 5 Chicago est 312 353 2220 site Internet www osha gov National Electrical Code NFPA Standard 70 de National Fire Protection Association P O Box 9101 Quincy MA 02269 9101 téléphone 617 770 3000 site Internet www nfpa org et www sparky org Code électrique du Canada partie 1 CSA Standard C22 1 from Can...

Page 11: ...ts and adhesives 3 1 Keep flammables away from heating operation Do not heat near flammables 3 2 Heating sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use it 4 Breathing heating fumes can be hazardous to your health Read Material Safety Data Sheets MSDSs and manufacturer s instructions for material used 4 1 Keep your head out of the fumes 4 2 Use forced ven...

Page 12: ...pment WEEE by disposing at a designated collec tion facility Contact your local recycling office or your local distributor for further information 3 3 Manufacturer s Rating Label For CE Products 227 054 A 3 4 Symbols And Definitions Line Connection U1 Primary Voltage I1max Rated Maximum Supply Current P1max Maximum Power Consumption IP Degree Of Protection Single Phase Hz Hertz ...

Page 13: ...perature Range 4 To 122 F 20 To 50 C Reference the controller and recorder manuals for additional information 804 408 A 4 2 Recorder Installation Turn Off and disconnect input power Do not use recorder handle to lift the entire system Use recorder handle to lift only the recorder 1 Recorder 2 Power Source 3 Mounting Bracket Install mounting bracket on power source and secure using existing hardwar...

Page 14: ...2 Interconnecting Cord 3 14 Pin Plug 4 Keyway 5 Remote 14 Receptacle RC9 See Section 4 4 To connect remaining end of cord to power source align keyway insert plug and tighten threaded collar 6 Power Cord 7 115 VAC Receptacle Connect power cord to receptacle 8 Rating Label 803 999 B 8 5 6 7 1 2 3 4 ...

Page 15: ...olt dc signal 0V 50 F 10V 1500 F 4 Thermocouple No 4 TC4 0 10 volt dc signal 0V 50 F 10V 1500 F 5 Signal Common 6 Thermocouple No 5 TC5 0 10 volt dc signal 0V 50 F 10V 1500 F 7 Thermocouple No 6 TC6 0 10 volt dc signal 0V 50 F 10V 1500 F 8 Unused 9 Unused 10 Chassis Ground 11 Unused 12 Unused 13 Unused 14 Unused The voltage to temperature caculation is DC Volts In x 155 50 F DC Volts In x 86 1 45 ...

Page 16: ...and finally Ok Engineer will appear in top left corner of display 5 2 2 Go To Operator Screen 1 Touch the Menu key in bottom right corner to open Root Menu 2 Touch Operator 5 2 3 Locale Setup 1 Touch System 2 Touch Locale 3 Touch pull down next to Country 4 Touch appropriate country 5 Touch pull down next to Time Zone 6 Touch appropriate time zone i e CST Central See http www timeanddate com for a...

Page 17: ...he selected TC value To activate deactivate Channel Cycling 1 Press the Option key to open options menu 2 Press channel cycling On to activate cycling or press channel cycling Off to deactivate cycling scrn34 To manually change which TC is displayed press the TC field to advance to the next TC reading Notes can be added to a chart on the recorder while viewing a trend screen Press the Option Menu ...

Page 18: ... done to it the batch name should include an indicator as to which process was done i e W41 1307 2 S where the S indicates a stress procedure The Time Date Stamp and uhh file extension are both generated automatically by the recorder Begin Batch recording 5 3 1 1 Login As User 1 Touch top left corner 2 Touch pull down next to User 3 Touch User from pull down list 5 3 1 2 Start Recording 1 Touch No...

Page 19: ...ve media 12 To view data go to Section 5 3 4 5 3 1 5 Saving Data To A PC Alternative To Media 5 3 1 5 1 Review Software First Time Setup 1 Start Review software 2 Click on Instrument Setup TCP IP 3 Click on Add Instrument 4 In the TCP IP Address or Host Name field type 192 168 111 222 5 In the Identifier field type Generic 6 Click on OK 5 3 1 5 2 Creating A Shortcut First Time Setup Local Area Net...

Page 20: ...rossover cable is a special network cable with pins 2 and 3 reversed on one end 2 Start Review software 3 Click on Instrument File Services 4 Click on Generic 5 Enter user name user leave password field blank 6 Click on OK 7 Right click on desired files and transfer them 5 3 1 5 5 Troubleshooting Connection Problems 1 Click on Start Programs Accessories Command Prompt 2 Type in ping 192 168 111 22...

Page 21: ...tware And First Time Setup Insert the Review Full and Review QuickChart Full CD into the computer If the installation program does not automatically start browse to the CD using My Computer and run Setup exe Choose a language for the software program Click the arrow to expand the menu and select the desired language for the software program QCS01 Select desired language for the software program an...

Page 22: ...software installation is complete restart the PC Select Complete This Owner s Manual will guide you through the steps to create and save a chart for a batch file Additional information about the software can be found by clicking Help Help Topics after the software is installed QCS05 Additional information about the software can be found by clicking Help and Help Topics ...

Page 23: ...are QCS06 Select Start Programs Euro therm QuickChart QCS07 Default option settings can be made prior to opening or creating a chart Select Options and Set tings QCS08 Interpolationcan be turned On or Off to affect trace smoothness Keep traces clear of time stamps ensures the time stamp is viewable Grid Major divisions can be changed A setting of 30 would result in 50 increments on a span from 0 1...

Page 24: ... Select Find Batches Select Batch Name from the pulldown menu Select OK If there was a power interruption during a batch or if it was an extremely long batch the recorder may have created multiple files with the same name All files will open when the batch name is selected QCS11 The chart will open in a window Maximize both windows for better viewing ...

Page 25: ...rt will appear in full screen view Data tags will show No data due to the cursor being located right of the data trace Click on a data trace to display values at that point QCS13 To delete a trace from the chart select Chart and Setup ...

Page 26: ...OM 222 096 Page 22 QCS14 Select a TC Point ID to delete Select Delete Point Select OK QCS15 Notes can be added to the chart Select Chart and Annotate ...

Page 27: ...96 Page 23 QCS16 Select the time and date where the note should be placed Enter notes in the Annotation field Select OK QCS17 Once a note is applied to the chart it cannot be removed Select OK to apply the note ...

Page 28: ...t trace properties right click on the channel to edit Notice when Interpolation is On an I is added to the Descriptor Interpolation On will show a smoothed line between points instead of steps Span dictates the range of tempera ture to plot for the trace Select OK when done ...

Page 29: ...e is already entered as the File name for consistency The file extension becomes urq and includes the data from the recorder uhh file the chart option settings and any annotations that were added Select Save to save the file Browse to a location that is backed up by your company network system ...

Page 30: ...OM 222 096 Page 26 QCS22 QCS23 Select Print to print the chart To print a chart select File and Print ...

Page 31: ...If files are already on the PC select File New QuickChart and From Folders QCS25 Browse to the folder containing the uhh files Select Find Batches Select the Batch Name from the pull down menu Select OK The chart will open similar to the From Removable Media method ...

Page 32: ...New QuickChart and From Files QCS27 Activate the Details view to show time and date file was created in GMT QCS28 Adjust window size by placing the cursor on the bottom right hand corner of the window Press and hold the left mouse button while dragging the mouse to change the window size Select the files from which the chart will be created Select Open ...

Page 33: ...9 The chart will display temperature data without Batch information Annotations can be added using the same procedure as stated previously QCS30 When saving a chart from files the Batch Name should be entered as the File name ...

Page 34: ... C Log in as Engineer see Section 5 2 1 Press Menu bottom right of display Press Operator Press Save Restore Press Restore Press the field next to File Name config Press the desired config file Deg C or Deg F Press Open The config file will load Press Menu Press Home ...

Page 35: ...OM 222 096 Page 31 To review channel configuration settings Log in as Engineer see Section 5 2 1 Press Menu bottom right of display Press Operator Press Config Press Channels on pull down menu ...

Page 36: ...OM 222 096 Page 32 Degree C Configuration ...

Page 37: ...OM 222 096 Page 33 Degree F Configuration ...

Page 38: ...M Suggested meters are Agilent Multimeter or Hewlett Packard Multimeter Model 34401A or equivalent DVM must be able to read to three decimal places 0 000 2 Adjustable DC Power Supply Power supply must be able to produce 2 787 volts DC 6 012 volts DC and 9 239 volts DC 1 volt 3 Calibration Label Suggested label from Q CEES item QCC306BU or equivalent 4 Interconnecting Cable MILLER Part No 300168 ca...

Page 39: ...ecision DVM in parallel to measure output The voltage to temperature caculation is DC Volts In x 155 50 F DC Volts In x 86 1 45 4 C 3 Enter the achieved voltage below Voltage In DC in the Certificate 4 Verify a TC1 display value of 382 0 5 F or 194 5 3 C 5 Repeat steps 1 4 for TC2 TC6 input jacks The associated temperature will appear 1 For TC2 move red voltage source lead to RC9 pin 2 2 For TC3 m...

Page 40: ...In DC T emp F In DC Temp F In DC Temp F CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4 CHANNEL 5 CHANNEL 6 A 232171 B 09 09 08 Model Nam e and Num ber CERTIFICATE OF CALIBRATION Re Calibration Date Instrument Number 08 00 80 72 Unit Model Number 195374 Certified By MAC Address Unit Serial Number PRIMARY ST ANDARD PRIMARY ST ANDARD m aintained by Serial Number PRIMARY ST ANDARD In strum en tation Used Cal...

Page 41: ...ts or exceeds all published specifications T he accuracy of these standards is directly traceable to the National Institute of Standards and T echnology A 232171 B 09 09 08 Model Nam e and Num ber CERTIFICATE OF CALIBRATION Re Calibration Date Instrument Number 08 00 80 72 Unit Model Number 195374 Certified By MAC Address Unit Serial Number m aintained by Serial Number In strum en tation Used Cali...

Page 42: ... snap in blanks from rear panel and use long screwdriver to remove recorder securing screws Disconnect all connections to re corder Push recorder out of the front of the unit Remove recorder top cover hard ware Push cover towards rear of recorder and lift off Locate battery on circuit board All battery backed RAM data such as date and time is lost during battery change Remove battery and replace 1...

Page 43: ...age media USB flash drives use software drivers to communicate between memory devices and the recorder The driv ers of some newer memory devices are not supported by Eurotherm Try a different series memory device or contact www Eurotherm com for a flash drive to work with your recorder 6 6 Diagnostic Procedures For Recorder 6 6 1 Recorder Does Not Turn On Place power source power switch in the Off...

Page 44: ...OM 222 096 Page 40 SECTION 7 ELECTRICAL DIAGRAMS 232 243 A Figure 7 1 Circuit Diagram For 6 Channel Digital Recorder ...

Page 45: ... Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERENCE CHART ...

Page 46: ...222 096 Page 42 SECTION 8 PARTS LIST Hardware is common and not available unless listed Ref 804 409 C 1 2 5 4 8 9 11 12 13 15 16 14 17 23 20 24 25 3 7 10 6 22 19 20 21 18 26 27 Figure 8 1 Complete Assembly ...

Page 47: ...0 20x 23 Thumb Knurled Stl Pld Captive 2 16 173997 Retainer Screw No 12 Nylon 2 17 220789 Panel Front 1 18 230274 Recorder Temperature Digital 1 237113 Battery 3vdc Lithium polycarbon monofluoride Br2330 19 220787 Plate Mtg 1 20 220788 Mount Nprn 100mm Recorder 45 Durometer 2 21 143797 Spacer Nylon 312 Od X 194 Id X 437 Lg 8 22 227591 Plate Mtg Recorder Back 1 23 220785 Case Section Layout Front B...

Page 48: ...2362 in 10 mm 10 mm 5 16 in 3125 in 1 2 in 9 16 in 8 mm 3150 in 14 mm 14 mm 3 8 in 375 in 9 16 in 5 8 in 10 mm 3937 in 17 mm 17 mm 7 16 in 4375 in 5 8 in 3 4 in 12 mm 4724 in 19 mm 19 mm 1 2 in 500 in 3 4 in 13 16 in 14 mm 5512 in 22 mm 22 mm 9 16 in 5625 in 7 8 in 7 8 in 16 mm 6299 in 24 mm 24 mm 5 8 in 625 in 15 16 in 1 in 18 mm 7087 in 27 mm 27 mm 3 4 in 750 in 1 1 8 in 1 1 8 in 22 mm 8661 in 3...

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Page 51: ...y to 1 Consumable components such as contact tips cutting nozzles contactors relays brushes slip rings or parts that fail due to normal wear 2 Items furnished by manufacturer but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufacturer or equipment that has been ...

Page 52: ...Serial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams Contact the Delivering Carrier to Resources Available Owner s Record File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equip...

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