Migatronic PI 200 DC Instruction Manual Download Page 4

 

16

MACHINE PROGRAMME 

 

PI 200/250 DC  

PI 200 DC is single-phased and PI 250 DC is a three-
phased welding machine for MMA and TIG welding. 
Both machines are air-cooled but can be delivered as 
water-cooled as special equipment.

  

 

Welding hoses

 

The machine can be equipped with TIG welding 
hoses, electrode holders and return current cables 
from the MIGATRONIC programme. 
 

Trolley 

(option)

 

The machines can be delivered with a transport trolley 
with built-in tools tray, torch holder and room for 
welding consumables. 
 

Torch cooling unit 

(option)

 

A separated torch cooling unit can be delivered which 
enables use of watercooled TIG welding torches from 
the MIGATRONIC programme. 
 

Moreover, we can offer you the following: 

 Foot 

control

 

 

INITIAL OPERATION 

 
Mains connection 

The machine must be connected to a mains supply 
and protection earthing. After the mains plug (1) has 
been connected to the mains the machine is ready for 
use. Please note that all cable connections must be 
made by authorised and qualified staff. Switch on and 
off the machine by means of the breaker (3) on the 
rear of the machine. 
 

Lifting instructions 

The lifting point must be used as 
shown in the following drawing. The 
machine must not be lifted with a 
mounted gas bottle! 
 

 

 
 
 
 
 
 

Configuration 

MIGATRONIC disclaims all responsibility for 
damaged cables and other damages related to 
welding with undersized welding torches and welding 
cables measured by welding specifications e.g. in 
relation to permissible load. 
 

Warning 

Connection to generators can damage the welding 
machine.  
When connected to a welding machine, generators 
can produce large voltage pulses, which can damage 
the welding machine. Use only frequency and 
voltage stable generators of the asynchronous type.  
Defects on the welding machine arisen due to 
connection of a generator are not included in the 
guarantee. 
 
 

Dispose of the product according to local 
standards and regulations. 
www.migatronic.com/goto/weee 

 
 

Important! 

In order to avoid damage to plugs and 
cables, good electric contact is 
required when connecting the work 
return cable and welding torch to the 
machine. 
 

Gas connection 

Connect the gas hose (2) to the gas system by means 
of a gas pressure reducer with flow control. Fit and 
secure the gas hose to the gas connection (6) on the 
front of the machine. 

Summary of Contents for PI 200 DC

Page 1: ...ing Instruction manual Betriebsanleitung Manuel d instruction Manuale d istruzione Bruksanvisning Käyttöohje Manual de instrucciones Gebruikershandleiding Manual de instruções Podręcznik obsługi Valid from 2012 week 09 50113201 R ...

Page 2: ...by declare that our machine as stated below Type PI 200 250 DC HP As of Week 44 2005 conforms to directives 2006 95 EC and 2004 108 EC European Standards EN IEC60974 1 EN IEC60974 2 EN IEC60974 3 EN IEC60974 10 Class A Issued in Fjerritslev on 1st November 2005 Peter Roed Managing director ...

Page 3: ...wing Electricity The welding equipment must be installed according to safety regulations and by a properly trained and qualified person The machine must be connected to earth through the mains cable Make sure that the welding equipment is correctly maintained In the case of damaged cables or insulation work must be stopped immediately in order to carry out repairs Repairs and maintenance of the eq...

Page 4: ...s of the breaker 3 on the rear of the machine Lifting instructions The lifting point must be used as shown in the following drawing The machine must not be lifted with a mounted gas bottle Configuration MIGATRONIC disclaims all responsibility for damaged cables and other damages related to welding with undersized welding torches and welding cables measured by welding specifications e g in relation...

Page 5: ... MMA The electrode holder and return current cable are connected to plus tap 5 and minus tap 4 Observe the instructions from the electrode supplier when selecting polarity Connection of foot control Foot control is connected to the 7 poled plug 7 or through the 8 poled plug 15 depending on the foot control type Connection of remote control PI machines equipped with 8 pole control interface 15 can ...

Page 6: ...eep pressed the knob after 3 sec the display will start flashing to indicate the current program has been restored to Factory settings The latest used program setting in the relevant program group MMA DC and TIG DC will be shown when the program key pad is selected Welding current The key pad can be used to display the welding current Adjustable from 5A to 200A or 250A depending on the machine mod...

Page 7: ...achine enters a slope down stage During this stage current is reduced from welding current to Final Amp over a period of time called the slope down time and variable 0 20 sec in steps of 0 1 sec Final Amp A The slope down stage is completed when the current level has fallen to the value stated in the Final Amp parameter In 4 times it is possible to continue in Final Amp mode until the trigger is r...

Page 8: ...mp Arc power can be adjusted between 0 and 100 of the welding current setting E g If the welding current is set to 40A and arc power to 50 the additional current is 20 A equals 60 A when doing arc power If the arc power is set to 100 the additional current is 40 A equals 80 A when doing arc power Torch adjustment remote control 7 poled plug The regulation of welding current is made by means of the...

Page 9: ...ti freeze control The anti freeze control reduces the current when the electrodes stick to the weld piece This makes it easier to break off the electrode and welding can continue Reset It is possible to recall all factory standard parameters In this case all programs in the machine will be reset to the following value MMA current 80A TIG Current 80A TIG Spot Current 80A Pre flow 0 0 sec Post flow ...

Page 10: ...ting the encoder for locked parameters the display will flash PG L to remember the active protection 0 unlocked default setting 1 locked Panel LOCK Complete lock of box All keypads and Encoder are disabled When pressing locked key pads or rotating the encoder the display will flash PA L to remember the active protection 0 unlocked default setting 1 locked 4 times option for torch trigger Permit to...

Page 11: ...0 01 10 secs Pause time TIG MMA 0 01 10 secs Base Amp TIG MMA 10 90 Second current Bilevel TIG 10 200 TIG ignition TIG HF LIFTIG Triggerfunction TIG 2 4 stroke 1 S The machine meets the standards which are demanded of machines working in areas where there is an increased risk of electric shock 2 Equipment marked IP23 is designed for indoor and outdoor applications MAINTENANCE The machine requires ...

Page 12: ...t made the standard warranty period is twelve months for new welding machines as from the date of invoicing to end user The original invoice is documentation for the warranty period Migatronic provides warranty according to the warranty conditions in force through remedying defects in the welding machines that can be proved to be caused by improper materials or workmanship in the warranty period A...

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