Migatronic PI 200 DC Instruction Manual Download Page 11

 

23

TECHNICAL DATA 

 

Power source:

 

PI 200 DC

 

PI 250 DC

 

Mains voltage  (50Hz-60Hz) 

1 x 230 V ±15% 

3x400 V ±15% 

Fuse 

10 A 

Fuse with PFC 

16 A 

Mains current, effective 

7.1 A 

Mains current, effective with PFC 

17.5 A 

Power, (100%) 

4.9 kVA 

Power, (100%) with PFC 

4.0 kVA 

Power, max 

 

9.0 kVA 

Power, max. with PFC 

5.6 kVA 

Open circuit power 

35 W 

35 W 

Efficiency 

0.85 

0.87 

Power factor 

0.90 

0.94 

Permitted load: 

 

Duty cycle 40° TIG 100% 

150 A 

150 A 

Duty cycle 40° TIG  60% 

170 A 

190 A 

Duty cycle 40° TIG  40% 

200 A 

Duty cycle 40° TIG  35% 

250 A 

Duty cycle 20° TIG 100% 

170 A 

170 A 

Duty cycle 20° TIG  60% 

200 A 

210 A 

Open circuit voltage 

95 V 

95 V 

Current range 

5-200 A 

5-250 A 

1

Application class 

S

S

2

Protection class (IEC 529) 

IP 23 

IP 23 

Standard 

EN/IEC60974-1 

EN/IEC60974-3 

EN/IEC60974-10 (Class A)

 

Dimensions (hxwxl) (mm) 

360x220x520 

360x220x520 

Weight 

22 kg 

23 kg 

Water cooling:

 

PI 200/250 DC

 

Cooling capacity 

900 W 

Tank capacity 

2 litres 

Standard 

EN/IEC60974-2 

Dimensions (hxwxl) (mm) 

270x220x520 

Weight 

15 kg (incl. 2 l cooling liquid) 

Function: 

Process 

PI 200/250 DC 

Arc-power 

Electrode 

0-100 % 

Hot-start 

Electrode 

0-100 % 

Anti-freeze 

TIG/Electrode 

Always on 

Start AMP 

TIG 

1-200 % 

Stop AMP 

TIG 

1-90 % 

Slope up 

TIG 

0-20 secs 

Slope down 

TIG 

0-20 secs 

Gas pre-flow 

TIG 

0-10 secs 

Gas post-flow 

TIG 

0-20 secs 

Spot welding time 

TIG 

0-180 secs 

Pulse time 

TIG/MMA 

0.01-10 secs 

Pause time 

TIG/MMA 

0.01-10 secs 

Base Amp 

TIG/MMA 

10-90 % 

Second current (Bilevel) 

TIG 

10-200% 

TIG-ignition 

TIG 

HF / LIFTIG 

Triggerfunction 

TIG 

2/4-stroke 

 

                                                           

1

 

S

 

The machine meets the standards which are demanded of machines 
working in areas where there is an increased risk of electric shock 

2

 

 

Equipment marked IP23 is designed for indoor and outdoor 
applications

 

MAINTENANCE

 

 
The machine requires periodical maintenance and 
cleaning in order to avoid malfunction and 
cancellation of the guarantee. 

 

WARNING ! 
Only trained and qualified staff members can 
carry out maintenance and cleaning. The 
machine must be disconnected from the mains 
supply (pull out the mains plug!). Thereafter, wait 
around 5 minutes before maintenance and 
repairing, as all capacitors need to be discharged 
due to risk of shock.  

 

Cooling unit 

-

 

Liquid level and frost protection must be checked 
and cooling liquid refilled as required. 

-

 

Drain the cooling liquid out of the cooling module 
and welding hoses. Remove dirt and flush with 
pure water in the tank and cooling hoses. Fill up 
with new cooling liquid. The machine is delivered 
with a cooling liquid of type propan-2-ol in the ratio 
23% propan-2-ol and 77% demineralized water, 
which provides an anti-freeze solution up to –9°C. 
(See article number in the spare parts list). 

 

Power source 

-

 

Clean the fan blades and the components in the 
cooling pipe with clean, dry, compressed air as 
required. 

-

 

A trained and qualified staff member must carry 
out inspection and cleaning at least once a year. 

 

Summary of Contents for PI 200 DC

Page 1: ...ing Instruction manual Betriebsanleitung Manuel d instruction Manuale d istruzione Bruksanvisning Käyttöohje Manual de instrucciones Gebruikershandleiding Manual de instruções Podręcznik obsługi Valid from 2012 week 09 50113201 R ...

Page 2: ...by declare that our machine as stated below Type PI 200 250 DC HP As of Week 44 2005 conforms to directives 2006 95 EC and 2004 108 EC European Standards EN IEC60974 1 EN IEC60974 2 EN IEC60974 3 EN IEC60974 10 Class A Issued in Fjerritslev on 1st November 2005 Peter Roed Managing director ...

Page 3: ...wing Electricity The welding equipment must be installed according to safety regulations and by a properly trained and qualified person The machine must be connected to earth through the mains cable Make sure that the welding equipment is correctly maintained In the case of damaged cables or insulation work must be stopped immediately in order to carry out repairs Repairs and maintenance of the eq...

Page 4: ...s of the breaker 3 on the rear of the machine Lifting instructions The lifting point must be used as shown in the following drawing The machine must not be lifted with a mounted gas bottle Configuration MIGATRONIC disclaims all responsibility for damaged cables and other damages related to welding with undersized welding torches and welding cables measured by welding specifications e g in relation...

Page 5: ... MMA The electrode holder and return current cable are connected to plus tap 5 and minus tap 4 Observe the instructions from the electrode supplier when selecting polarity Connection of foot control Foot control is connected to the 7 poled plug 7 or through the 8 poled plug 15 depending on the foot control type Connection of remote control PI machines equipped with 8 pole control interface 15 can ...

Page 6: ...eep pressed the knob after 3 sec the display will start flashing to indicate the current program has been restored to Factory settings The latest used program setting in the relevant program group MMA DC and TIG DC will be shown when the program key pad is selected Welding current The key pad can be used to display the welding current Adjustable from 5A to 200A or 250A depending on the machine mod...

Page 7: ...achine enters a slope down stage During this stage current is reduced from welding current to Final Amp over a period of time called the slope down time and variable 0 20 sec in steps of 0 1 sec Final Amp A The slope down stage is completed when the current level has fallen to the value stated in the Final Amp parameter In 4 times it is possible to continue in Final Amp mode until the trigger is r...

Page 8: ...mp Arc power can be adjusted between 0 and 100 of the welding current setting E g If the welding current is set to 40A and arc power to 50 the additional current is 20 A equals 60 A when doing arc power If the arc power is set to 100 the additional current is 40 A equals 80 A when doing arc power Torch adjustment remote control 7 poled plug The regulation of welding current is made by means of the...

Page 9: ...ti freeze control The anti freeze control reduces the current when the electrodes stick to the weld piece This makes it easier to break off the electrode and welding can continue Reset It is possible to recall all factory standard parameters In this case all programs in the machine will be reset to the following value MMA current 80A TIG Current 80A TIG Spot Current 80A Pre flow 0 0 sec Post flow ...

Page 10: ...ting the encoder for locked parameters the display will flash PG L to remember the active protection 0 unlocked default setting 1 locked Panel LOCK Complete lock of box All keypads and Encoder are disabled When pressing locked key pads or rotating the encoder the display will flash PA L to remember the active protection 0 unlocked default setting 1 locked 4 times option for torch trigger Permit to...

Page 11: ...0 01 10 secs Pause time TIG MMA 0 01 10 secs Base Amp TIG MMA 10 90 Second current Bilevel TIG 10 200 TIG ignition TIG HF LIFTIG Triggerfunction TIG 2 4 stroke 1 S The machine meets the standards which are demanded of machines working in areas where there is an increased risk of electric shock 2 Equipment marked IP23 is designed for indoor and outdoor applications MAINTENANCE The machine requires ...

Page 12: ...t made the standard warranty period is twelve months for new welding machines as from the date of invoicing to end user The original invoice is documentation for the warranty period Migatronic provides warranty according to the warranty conditions in force through remedying defects in the welding machines that can be proved to be caused by improper materials or workmanship in the warranty period A...

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