Migatronic NAVIGATOR 2500 Instruction Manual Download Page 4

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MACHINE PROGRAMME

NAVIGATOR 2500/3000 is a line of welding machines,
especially designed for welding in e.g. the sheet metal
and tube industries.

There are several versions of the machine

: MMA, TIG

DC and TIG AC/DC

. DC stands for welding with direct

current. AC stands for welding with alternating current.

All versions are designed for welding with coated
electrodes and are equipped with antifreeze, adjust-
able arc power and hot-start. Moreover, the machine
can be used for pulse welding with the possibility of
setting of pulse time, pause time and base amp.

In TIG welding the following functions are included:

-

adjustable slope up and slope-down

-

adjustable gas pre-flow and gas post-flow time

-

adjustable start Amp and stop Amp

-

adjustable reduced current

-

choice of 2-times-, 4-times- and spot welding

-

LIFTIG

-

HF-TIG

-

connection and disconnection of pilot arc

-

AC-balance

-

AC welding frequency

-

digital display

-

current control from the TIG torch handle

-

remote control facility (option)

-

programming of up to ten welding settings

In LIFTIG ignition the TIG arc is ignited after making
contact between the workpiece and the tungsten
electrode, after which the trigger is activated and the
arc established by lifting the electrode away from the
workpiece.

In HF-TIG ignition the TIG arc is ignited without con-
tact. A high-frequency (HF) impulse initiates the arc
when the trigger is activated.

Transportation equipment

The MIGATRONIC programme includes a transport
trolley which can be used for all versions.

Welding hoses

The machine can be equipped with TIG welding
hoses, electrode holders and return current cables
from the MIGATRONIC programme. If an adjustable
TIG torch is used, the welding current can be adjusted
from the torch.

External adjustment 

(option)

Remote control and foot control units can be delivered
to NAVIGATOR 2500/ 3000.

Torch cooling module 

(option)

An integrated torch cooling module can be delivered
which enables use of watercooled TIG welding torches
from the MIGATRONIC programme.

CONNECTION AND OPERATION

Lift instructions

Dispose of the product according to local
standards and regulations.
www.migatronic.com/goto/weee

Configuration

MIGATRONIC disclaims all responsibility for damaged
cables and other damages related to welding with
undersized welding torch and welding cables
measured by welding specifications e.g. in relation to
permissible load.

Important!

In order to avoid damage to plugs
and cables, good electric contact is
required when connecting the work
return cable and welding torch to the
machine.

Warning

Connection to generators can damage the welding
machine.
When connected to a welding machine, generators
can produce large voltage pulses, which can damage
the welding machine. Use only frequency and voltage
stable generators of the asynchronous type.
Defects on the welding machine arisen due to
connection of a generator are not included in the
guarantee.

Mains connection

NAVIGATOR 2500/3000 is designed for connection to
the mains voltage mentioned on the type plate. After
the mains plug has been connected to the mains cable
(6) the machine is ready for use. Please note that all
cable connections must be made by authorised and
qualified staff. Switch on and off the machine by
means of the breaker on the rear of the machine (5).

Gas connection

Connect the machine to the gas system by means of a
gas flow control.

Summary of Contents for NAVIGATOR 2500

Page 1: ...NAVIGATOR 2500 3000 Brugsanvisning Instruction manual Betriebsanleitung Manuel d instruction Bruksanvisning Manuale d istruzione K ytt ohje Manual de instrucciones Valid from 0641 50113117 H...

Page 2: ...lektromagnetisk st rning 43 Maskinprogram Anslutning och anv ndning 44 Anv ndarinstruktioner 46 Fels kning 51 Teknisk data Underh ll 52 Garantibest mmelser 52 Reservdelslista 83 I INDICE Attenzione Em...

Page 3: ...Electricity The welding equipment must be installed according to safety regulations and by a properly trained and qualified person The machine must be connected to earth through the mains cable Make s...

Page 4: ...ers and return current cables from the MIGATRONIC programme If an adjustable TIG torch is used the welding current can be adjusted from the torch External adjustment option Remote control and foot con...

Page 5: ...ine on the circulary 8 poled plug 7 Control of cooling liquid If the machine is delivered with an integrated torch cooling module it will be necessary to inspect the cooling liquid level by means of t...

Page 6: ...be used to set the welding current unless however that the machine has been set to external adjustment After the welding process has stopped the adjusted current is shown on the display during welding...

Page 7: ...process the trigger must be pressed again after which the slope down period begins The slope down period can be stopped by releasing the trigger Set welding current slope up slope down trig down up ti...

Page 8: ...TIG welding process a pilot arc is a weak arc which illuminates the workpiece and thereby makes it easier to find the starting point of the actual welding process The pilot arc can be ignited by brie...

Page 9: ...e the machine is welding with base current Time is adjustable between 0 01 and 10 seconds Base Amp Is set as a percentage value between 1 and 99 of the current level set on the display pulse current a...

Page 10: ...ding current the AC frequency will be reduced automatically the indicator for AC frequency flashes on and off for 5 sec Note 3 If the pulse function is used during AC welding the AC frequency can be r...

Page 11: ...use reduced start current e g 25 and slope up e g 0 1 sec during ignition of the arc in AC TIG welding as wolfram from the electrode pin can be avoided on the work piece This method is especially rec...

Page 12: ...may result in reduced operational reliability and in lapse of guarantee The NAVIGATOR 2500 3000 welding machines re quire virtually no maintenance However exposure to extremely dusty damp or corrosive...

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