Middleby Market Forge ECO-TECH PLUS ETP-10G Installation & Operation Manual Download

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MANUAL

307

INSTALLATION & OPERATION

MANUAL

ECO-TECH® PLUS

*DV

Convection

6WHDPHU

(73*

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read

the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this

manual for the life of the equipment:

Model #:   ___________________________
Serial #:   ___________________________
Date Purchased:   ____________________

CROWN FOOD SERVICE EQUIPMENT

Middleby

Compan

70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9

Telephone: 919-762-1000 www.crownsteamgroup.com

Printed in Canada

Summary of Contents for Market Forge ECO-TECH PLUS ETP-10G

Page 1: ...uctions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model ___________________________ Serial ___________________________ Date Purchased ____________________ CROWN FOOD SERVICE EQUIPMENT A Middleby Company 70 Oakdale Road Downsview Toronto Ontario Canada M3N 1V9 Telephon...

Page 2: ...uture reference This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing s...

Page 3: ...TS DESCRIPTION PAGE 1 0 SERVICE CONNECTIONS 4 2 0 INTRODUCTION 5 3 0 INSTALLATION 6 4 0 PERFORMANCE CHECK 13 5 0 OPERATION INSTRUCTIONS 14 6 0 COOKING GUIDE 20 7 0 PREVENTIVE MAINTENANCE 24 8 0 TROUBLESHOOTING 30 9 0 MAINTENANCE 32 Part No 10307R0 3 2019 05 16 ...

Page 4: ...INSTALLATION OPERATION MANUAL MODEL ETP 10G 1 0 SERVICE CONNECTIONS Part No 10307R0 4 2019 05 16 ...

Page 5: ...TP 10G is equipped with two generators Each stainless steel steam generator operates 0 psi 0 kPa and is rated at 42 000 BTUH BASIC FUNCTIONING The steamer is ready for operation when the READY light comes on At the end of the set interval timer contacts switch to shut off the cooking operation and sound a signal buzzer The buzzer is silenced by returning the timer dial to the OFF position In the H...

Page 6: ...stem during any pressure testing of that system at pressures in excess of psi 3 5 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psi 3 5 kPa Electrical grounding must be provided in accordance with local codes or in the absence ...

Page 7: ...the unit 3 4 CLEARANCES Adequate clearance must be provided in aisle and at the side and back Adequate clearances for air openings into the combustion chamber must be provided as well as for serviceability Minimum clearance from combustible and noncombustible construction 3 on left side 8 on right side and 6 from back WARNING These procedures must be followed by qualified personnel or warranty wil...

Page 8: ...tached is directly above the gas supply inlet pipe on the rear of the appliance The water inlet connections must also be installed with a flexible water supply tube a quick disconnect and strain relief GAS CONNECTION 1 The Serial and Rating Plate on the unit indicates the type of gas your unit is equipped to burn DO NOT connect to any other gas type 2 A NPT line is provided at rear for the connect...

Page 9: ...r gas leaks Check all connections for leaks using soapy water before use ELECTRICAL CONNECTION 120 VAC 60 Hz Single Phase Units with this electrical rating are factory supplied with a three wire cord and three prong plug which fits any standard 120V three prong grounded receptacle A separate 15 amp supply is needed for each unit NOTICE If this equipment is being installed at over 2 000 feet altitu...

Page 10: ... must comply with applicable Sanitary Safety and Plumbing Codes WARNING An obstructed drain can cause personal injury or property damage Connect water supply line at the rear of the steamer The water supply line pressure should be 25 50 PSI 1 8 3 5 kg cm Install line strainer not provided A manual shut off valve for supply water line must be provided convenient to the steamer Part No 10307R0 10 20...

Page 11: ...r drain the Drain Adapter is not required CAUTION PVC OR CPVC are not acceptable materials for drains INSTALLING THE DRAIN ADAPTER From the rear of the unit position the drain adapter hooks through the slots in the floor of the cabinet to and align with the holes at the rear and fasten in place with provided screws When making the drain connection to the 1 NPT male thread of the drain adapter use ...

Page 12: ...nerator STRAINERS and FILTERS will NOT treat equipment for scale reduction This equipment is furnished with a CUNO Commercial Series water filtration system An initial flushing procedure for the filter system must be performed before using this equipment FILTER SYSTEM INSTALLATION SET UP 1 Remove sanitary cap from cartridge Install cartridge with a quarter turn to the right until cartridge comes t...

Page 13: ...mpartment door The COOKING light should now be illuminated and steam should be heard entering the compartment after about 45 seconds 6 The tempering tank does not discharge to drain until the water in the top of the tank reaches 130EF or the unit is shut off and the generators are allowed to drain 7 Open compartment door and observe that steam supply to chamber is cut off and the COOKING light goe...

Page 14: ...filling with water 4 Once water level has been reached the ignition light will come on and remain on throughout the operation of the appliance 5 When the READY light comes on the steamer is ready for use COOKING CAUTION Live steam and accumulated hot water in the compartment may be released when the door is opened Before loading the steamer be sure the ready light is on 1 Slide pans of food into c...

Page 15: ...free of all obstructions Never place food containers food or food portion bags in the cooking compartment in such a way that the compartment drain becomes obstructed Each compartment is equipped with a removable drain screen Frequently check the drain screen for accumulation of food particles Should food particles accumulate against or clog the drain screen remove it clean it thoroughly and then r...

Page 16: ...s required to maintain cleanliness the steamer should be thoroughly cleaned by completing the following steps 1 Remove left and right side pan supports by lifting up and off mounting studs Remove the drain screen in the rear of the compartment Wash with a mild detergent Rinse and set aside for reassembly 2 Wash cooking compartment interior using a mild detergent and water Rinse and dry thoroughly ...

Page 17: ...ng Pilot Light When lit indicates that a cooking cycle is in progress 4 Timed Cooking Hold Mode Set the cooking time 0 to 60 minutes steam cooking will begin after the door is closed The cooking cycle will be interrupted if the door is opened during the cooking cycle resume cooking by closing the door Hold For keeping cooked foods warm after cooking at or above 150EF 65EC 5 Main Power Switch ON Th...

Page 18: ...be underlined with a perforated pan for best results If they are defrosted first the heating time will be decreased 3 Fresh foods may also be cooked in this unit Vegetables and other foods where the stock is not to be retained should be cooked in perforated 12 x 20 x 2 1 1 65 mm pans for the most nutritious results 4 There is a safety microswitch on the door which shuts off the steam each time the...

Page 19: ...nd spaghetti products if thoroughly wet at the start of the cooking process are very easily prepared 13 Food such as potatoes poultry seafood and some meats may be blanched in the steam cooker thus reducing the total cooking time and grease absorption 14 The steam cooker will loosen foods burned on pans making washing easier 15 Solid pans are recommended when liquid is to be retained and perforate...

Page 20: ... 11 16 24 Brussel Sprouts 5 lb 12 x 20 x 2 5 1 5 Pans 14 19 20 Carrots Diced 4 lb 12 x 20 x 2 5 1 5 Pans 15 21 16 Cauliflower 6 lb 12 x 20 x 2 5 1 5 Pans 13 17 24 Corn on the Cob 3 Ears 27 Ears 12 x 20 x 2 5 1 5 Pans 17 21 27 Corn Nibbles 5 lb 12 x 20 x 2 5 1 5 Pans 13 17 20 Mixed Vegetables 5 lb 12 x 20 x 2 5 1 5 Pans 15 21 20 Green Peas 6 lb 12 x 20 x 2 5 1 5 Pans 13 19 24 Spinach 6 lb 12 x 20 x...

Page 21: ...h 12 x 20 x 2 5 1 5 21 27 Fish Filets 3 lb 12 x 20 x 2 5 1 5 11 13 Fish Filets Covered 3 lb 12 x 20 x 2 5 1 5 14 17 Fish Filets Covered in Casserole 6 8 oz 3 per pan 12 x 20 x 2 5 1 5 19 21 Fish Steak 3 lb 12 x 20 x 2 5 1 5 13 17 King Crab Legs Frozen 5 lb 12 x 20 x 2 5 1 5 11 13 Lobsters 1 1 4 lb 4 5 each 12 x 20 x 2 5 1 5 17 23 Shrimp Peeled Frozen 3 lb 12 x 20 x 2 5 1 5 11 13 MEAT AND POULTRY C...

Page 22: ...ks vegetables or other foods for immediate serving Steam cooking should be carefully time controlled Keep hot food holding time to a minimum to produce the most appetizing results Prepare small batches cook only enough to start serving then cook additional amounts to meet demand Separate frozen foods into smaller pieces to allow more efficient cooking Use a pan cover for pre cooked frozen dishes t...

Page 23: ... to be preserved Solid pans are good for cooking puddings rice and hot breakfast cereals Vegetables and fruits are cooked in solid pans in their own juices Meats and poultry are cooked in solid pans to preserve their own juices or to retain broth Canned foods can be heated in their opened cans cans placed in 12 x 20 solid pans or the contents may be poured into solid pans PAN The steamer compartme...

Page 24: ...steamer CAUTION Under no circumstances should hardware or parts be replaced with a different length size or type other than as specified in the parts list The hardware used in the cooker has been selected or designed specifically for its application and the use of other hardware may damage the equipment and will void any warranty WARNING Disconnect the power supply to the appliance before cleaning...

Page 25: ...ening ensuring there is no food residue or blockage Clean the drain screen and replace in its original position 6 Leave door slightly open when steamer is not in use CAUTION Do not use cleaning agents that are corrosive NOTICE Contact the factory the factory representative or a local service company to perform maintenance and repairs should the appliance malfunction Refer to warranty terms CLEANIN...

Page 26: ... mild detergent warm water and rinse thoroughly WARNING NEVER SPRAY WATER INTO ELECTRIC CONTROLS OR LOUVERS REMOVAL OF SCALE DEPOSITS It is recommended that your steamer be delimed once a month or more often if necessary Should your steamer develop a heavy build up of lime scale deposits use the TOTAL CONCEPT TREATMENT KIT available from your authorized service agent Before beginning deliming proc...

Page 27: ... to ON for five minutes allowing the generator to completely fill 5 Turn the power switch to the DELIME position Unscrew the deliming caps and add one quart 0 95 litres of clean water for gas units quart 0 48 litres for electric units 6 Replace the deliming caps and tighten Turn the power switch ON for 30 minutes Timer in OFF position 7 Flush the generators three times Turn power switch to OFF for...

Page 28: ... and discard Note There may be a small amount of residual water drainage after pressure is relieved and during cartridge removal 3 Moisten O ring with a food grade lubricant and push new cartridge into filter head Turn cartridge 1 4 turn to the right until it stops when arrows line up Top surface of cartridge will become flush with bottom of the head when fully engaged 4 Open downstream valve if i...

Page 29: ...shown in the illustration and discard d Lubricate O ring of new cartridge with water DO NOT use petroleum jelly e Install by turning new cartridge toward the right until it comes to a complete stop DO NOT over tighten Never use tools to tighten a cartridge f Turn on inlet valve bleed air through a downstream valve if installed until water appears clear and check for leaks System is now ready for u...

Page 30: ...endable advice or other assistance and for genuine factory parts All units are adjusted at the factory In case of operation problems at initial installation check type of gas and manifold pressure and compare it with information on rating plate TROUBLESHOOTING Pilot does not come on 1 Gas supply to unit is OFF 2 Manual shut off valve is OFF 3 Power switch is not turned ON 4 Probe not sensing the w...

Page 31: ...ately to avoid damage to the components and performance of the steamer Door leaks 1 Check for damage to door gasket 2 Clogged compartment drain or plumbing Water accumulates in the compartment 1 Compartment drain clogged Water flows into drain during shut down 1 Solenoid valve s are not closed Check for scale or foreign particles lodged in diaphragm or core tube of valve Water not being supplied t...

Page 32: ... assembly 4 Remove the gasket plate and the door gasket from door panel 5 Install the new door gasket to the door panel Replace the gasket plate and six screws 6 Reassemble the door panel assembly in the door frame using the four screws 7 Gasket replacement is now complete Door may be difficult to close until gasket has compressed to conform to opening Leaving door closed overnight will compress g...

Page 33: ...EEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required TO REMOVE HEAT TINT Dark...

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