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MICRO-EPSILON 4350127.256, Operating Instructions Manual

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Page 27

Instruction Manual Software

thicknessCONTROL MTS 8202.LLT / 4350127.256

5. 

Instruction Manual Software

5.1 

Introduction

In this part of the manual handling of the software is described.

i

  Functionality of the software can only be guaranteed as long as the settings of the 

system (thicknessC operating system) remain. This means in particular, 
that new software components must not be installed unless they have been ex-
plicitly released from Micro-Epsilon (e.g. office components, games, screen saver, 
ASO.) In this context, operating system components could be deleted or overwritten 
unnoticedly which are necessary for perfect function of the measuring program. 

Summary of Contents for 4350127.256

Page 1: ...thicknessCONTROL MTS 8202 LLT C frame Non contact thickness measurement Operating Instructions...

Page 2: ...4350127 256 K247551 MICRO EPSILON MESSTECHNIK GmbH Co KG K nigbacher Strasse 15 D 94496 Ortenburg Germany Tel 08542 168 0 Fax 08542 168 90 e mail info micro epsilon de www micro epsilon com...

Page 3: ...3 1 Drive 15 3 3 2 Buffers 15 3 4 Purge Air Laser Scanners 15 3 5 Cable Carrier 16 3 6 Compressed Air Supply 16 3 7 Human Machine Interface 17 3 7 1 Signal Lamp 17 3 7 2 Emergency Stop 17 3 7 3 Licen...

Page 4: ...ctories 47 5 15 Interface Guide System see Appendix 48 6 Pneumatic plan 49 7 Maintenance Service Spare Parts Lists Software Error Messages 51 7 1 Maintenance 51 7 1 1 Maintenance in General 51 7 1 2 M...

Page 5: ...echnik GmbH Co KG The manufacturer reserves the right to make technical changes for the purpose of further development In this case an appendix to this manual will be provided The purchaser is require...

Page 6: ...ring system Sensor 1 Sensor 2 SMR 1 SMR 2 Target Input 1 Input 2 Fig 2 Sensor arrangement for the thickness measurement The thickness determination does not require any complex target support The main...

Page 7: ...its specified in the techni cal data see 9 3 The system must be used in such a way that no persons are endangered or machines are damaged in the event of malfunction or total failure of the system Tak...

Page 8: ...nance and repair Specified adjustment maintenance and inspection work must be carried out at the specified intervals see 7 Structural modifications to the measuring machine No modifications attachment...

Page 9: ...must be notified immediately The liability for material defects is 12 months from delivery Within this period defective parts except for wearing parts will be repaired or replaced free of charge if th...

Page 10: ...Page 10 Overview Technical Data Safety Instructions thicknessCONTROL MTS 8202 LLT 4350127 256...

Page 11: ...suppressed e g during adjustment Directly viewing into the beam with optical aids e g magnifying glass is dangerous Laser equipment of the Class 2M can be employed without further protective measures...

Page 12: ...nger of eye injury Do not look into the laser beam Laser safety regulation The transmitter complies with laser class 1 according to EN 60825 1 2003 10 Ambient light max 5000 lux Functional princi ple...

Page 13: ...een adjusted by Micro Epsilon The commissioning of the MTS 8202 LLT does not require any adjustment work by the customer The customer is responsible for providing a protective device to avoid a colli...

Page 14: ...am 3 2 3 Calibration Component For a reference measurement a calibration component is used to detect deviations The calibration component holder is retracted into the measuring gap of the measur ing m...

Page 15: ...ig 11 Drive and linear guide of measuring machine 3 3 1 Drive 1 1 Drive with belt reverse unit Fig 12 Drive of measuring machine 3 3 2 Buffers Limit switches 2 mounted on the linear guide detect the e...

Page 16: ...Cable carrier Fig 14 Cable carrier 3 6 Compressed Air Supply The compressed air is used for the movement of the calibration component see Fig 10 and for air purging the sensors see Fig 9 Commissioning...

Page 17: ...e system features a signal lamp see Fig 17 1 1 1 Signal lamp Fig 17 Signal lamp Initializing flashing green Ready constant green Measuring constant yellow Calibrating flashing yellow Outside tolerance...

Page 18: ...quired Equipment and tools required Forklift 600 kg minimum payload Rechargeable electric screwdriver with Torx T20 bit SW13 wrench 2 round slings Traverse cross member Mass of the measuring machine a...

Page 19: ...rds 1 1 Transport eyebolt Fig 19 Transport eyebolts on the measuring machine i The measuring machine must always be transported using the two eyebolts and a cross beam see Fig 19 Remove the four screw...

Page 20: ...nt Switching cabinet The switching cabinet and the accessories are packed in the wooden box of the switch ing cabinet see Fig 21 Fig 21 Switching cabinet in the wooden box Carefully lift the control c...

Page 21: ...hine 4 2 Undo Transport Lock The measuring machine is supplied with a transport lock Remove the transport lock before initial operation 1 1 Transport lock Fig 22 Transport lock on the measuring machin...

Page 22: ...thing not included in delivery 4 5 Electrical Power Supply The measuring system requires an AC mains voltage of 120 VAC 5 60 Hz for proper operation Connect the measuring system to the supply voltage...

Page 23: ...to CFR 9X5 Connect 24V Dig I O C frame cable 21W1 to ET1 21X1 and to CFR 21X2 Connect motorcable 17W1 to ET1 17A2 and to CFR 17M1 Connect 24V Dig I O pneumatic unit cable 13W1 to ET1 13X1 Connect the...

Page 24: ...er beams A large working gap reduces the risk of the meas uring machine being damaged due to extremely vertical target movements Specifies the vertical range in which the target can move during the cu...

Page 25: ...measurement carriages require approx 6 seconds to reach the parking posi tion When determining the installation location for the laser light barrier consider the speed at which the material travels At...

Page 26: ...Page 26 Installation and Commissioning Instructions thicknessCONTROL MTS 8202 LLT 4350127 256...

Page 27: ...be guaranteed as long as the settings of the system thicknessCONTROL operating system remain This means in particular that new software components must not be installed unless they have been ex plici...

Page 28: ...ng position no measuring values are displayed initially Fig 29 Initial state of the measuring program In the submenu User functions for login resp logout maintenance of rights and pass words of single...

Page 29: ...enu File File manager of the operating system TwinCAT System Manager Offline Analyzer TeamViewer View print Save layout Reset layout Log off Windows User and quit program Menu Measure ment Stop measur...

Page 30: ...view describes the current position of the automatic axis The manual commands are activated and deactivated via the menu Measurement Manual mode The displays of the digital in puts show the current st...

Page 31: ...technology to a random horizontal position The button Go starts the run com mand Stops the manual horizontal run of the measurement carriage with sensor technology Traverses measurement carriage with...

Page 32: ...clear article number of the database entry to be created Afterwards the related parameters can be defined and saved by clicking Submit so that they appear as option in the combo box which is declared...

Page 33: ...either in m or min When 100 meters are entered the length trend displays the last produced 100 meters Material Depending on the sensor type material characteristics Default Mat Reflective Custom can b...

Page 34: ...minal value of the product If data of the stock list are provided from an superior interface values of the stock list are ignored 5 6 System Parameter Configuration of system parameters takes place in...

Page 35: ...en sated Air flushing type The parameter defines when air purging is used There are 4 different types during calibration during measure ment permanent and never Calibration interval The parameter defi...

Page 36: ...or example the exposure time in milliseconds the type of reflections recognized and the laser output are created there These values significantly influence the number of valid points and can be change...

Page 37: ...point is only reasonable after traversing measurement When the fix position has been confirmed with the green button Go the measurement carriage traverses to the stated position When the target positi...

Page 38: ...e is represented in relation to the measuring range Furthermore check boxes are used to set the value visualization of each sensor which combination from distance and intensity values Furthermore can...

Page 39: ...cation can be saved or reset by using the Save layout and Reset layout buttons The window layout includes the arrangement of the table tabs of the application and the arrangement of the system paramet...

Page 40: ...Extras 5 11 1 Dialog Logging The menu Log opens a dialog for surveillance of the digital inputs and outputs You can choose the desired day of logging in the combo box date You can limit time in the te...

Page 41: ...uring device capability Method 1 1 Result of the measuring device capability valid after 50 points Cgm Cgk 1 33 T min calculated tolerance 2 This diagram shows the measurement values After each comple...

Page 42: ...isplayed Program last measurement program start Windows last PC start Measurement last start of measurement Sensors Time when the sensors were last switched on Below this you can select which data in...

Page 43: ...he necessary maintenance steps for the warning or alarm is explained in more detail in the chapter Maintenance After maintenance or service has been performed the interval must be reset by pressing th...

Page 44: ...ner in the defined color The functions Show intensity upper LLT and Show intensity lower LLT display the intensities of the measuring points obtained from the reflected laser In addition the correspon...

Page 45: ...s The following dialog then opens The required date and files can be selected in the dialog shown above In addition to the log files the program settings and the Windows event log can be exported The...

Page 46: ...and e g be sent to Micro Epsilon The file names of the exported files are structured as follows logExport date export time time export time Example name logExport_20200515_123431 txt logExport_202005...

Page 47: ...mple two menu items have been added The menu items can also be removed The same procedure must be followed as for adding the menu items The following menu then appears The Remove from favorites comman...

Page 48: ...OL MTS 8202 LLT 4350127 256 5 15 Interface Guide System see Appendix The measuring system can communicate with the guide system via an defined Etherne tIP interface Transferred data can be displayed i...

Page 49: ...2 1 1 P P P AZ1 13Y1 QM2 13Y2 1 3 5 4 2 14 air purge light barrier top air purge light barrier bottom air purge sensor 2 bottom air purge sensor 1 top cooling sensor 1 top cooling sensor 2 bottom Mar...

Page 50: ...50 Pneumatic plan thicknessCONTROL MTS 8202 LLT 4350127 256 RN3 RN4 RN5 RN6 3002800 Flow control valve RN2 RN1 0465266 Flow control silencer AZ1 0465204 Service unit combination QM2 0465262 Selenoid v...

Page 51: ...the measurement carriage for wear Visual inspection 02 Check condensate sep arator and fill level of the maintenance unit If nec essary drain accumulated condensate Visual inspection 02 Quarterly mai...

Page 52: ...n article number Mechanical system Proximity switch 3005997 Toothed belt Eagle 8M b 25mm 3005604 Guide carriage KWVE25 W G3 V1 3005988 Swivel drive DRRD 16 180 FH PA SG 0465072 Valve VUVG L10 M52 MT Q...

Page 53: ...until the sensor head is in position Misalignment of both axles please check their positions Measurement accuracy may no longer be achieved Check distances of carriages to limit switches in homing po...

Page 54: ...st cleaning step 2 Use a clean soft lint free cloth or lens cleaning paper and pure alcohol isopropyl alco hol to clean the protective glass pane We recommend using the moist cleaning cloths offered b...

Page 55: ...n No 1 7 3 Marking of machinery No 1 7 4 Operating instructions Furthermore we declare compliance with the following EC directives and standards including the modifications applicable at the time this...

Page 56: ...Page 56 Declaration of Incorporation thicknessCONTROL MTS 8202 LLT 4350127 256...

Page 57: ...program on the supplied CD must be installed to display the design Using this tool all the individu al components of the system can be displayed after opening file 4350127 256 01 dwf max travel range...

Page 58: ...property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization Micro Epsilon Messtechnik GmbH Co KG Project Number 08542 168 0 Number of pages...

Page 59: ...rview revision ANL UEB 1 Overview measuring system ANL UEB 2 Overview marking C frame ANL UEB 3 Overview EtherCAT bus ANL ET1 1 120V input service socket cabinet heating ANL ET1 2 24V power supply UPS...

Page 60: ...lver WH BN GN YE GY PK SR Color Symbol red blue purple black turguoise orange gold RD BU VT BK TQ OG GD Color Symbol green yellow gray rose red blue white green brown green white yellow yellow brown G...

Page 61: ...t for 8 9 3 18 UEB 1 4 29 03 2021 4 2 Name 5 Diese Zeichnung ist Eigentum der Firma MICRO EPSILON und darf ohne unsere Genehmigung weder kopiert noch dritten Personen mitgeteilt werden This drawing is...

Page 62: ...ncluded in delivery not included in delivery C frame photo sensor connector plug motor axis 24V dig I O C frame LLT1 cable drag DigI O Reset area stop Area stop Ethernet LLT2 Ethernet LLT1 power Motor...

Page 63: ...g weder kopiert noch dritten Personen mitgeteilt werden This drawing is the property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization Moto...

Page 64: ...O1 24V servomotor ON O2 1 calibration target go in measuring gap 0 calibration target go out of measuring gap O3 Reserve O4 Reserve EK1100 Buscoupler EL9186 8x24V EL9187 8x0V EL6070 TwinCat 3 licenc...

Page 65: ...t to the knowledge of a third party without our authorization Heater Temp 5 C N PE GN YE Service Socket GN YE CAUTION Remains energized when main switch is opened Power supply from ATI Voltage 120V 60...

Page 66: ...288W L N PE 2G2 UPS 24V 10A ME 6420021 DC 24V 24V DC UPS UBC10 241 End of Charge Voltage Buffertime Limiter Status Diagnose Check Wiring DC 24V 10A 15A INPUT V out Ready 1 2 Buffering 3 4 Replace Bat...

Page 67: ...This drawing is the property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization In2 In2 A A mode Power In1 In2 Out Reset Fault S11 X2 1 S21...

Page 68: ...e property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization In2 In2 A A mode Power In1 In2 Out Reset Fault S21 X2 2 S22 X1 2 S12 X1 1 Y32...

Page 69: ...Panel PC Stecker SIE ME 0323554 Stecker SIE ME 0323554 0323424 0323425 0323424 0323425 0320061 0320062 0320053 0320065 8pol 8pol C frame 0320061 0320062 0320053 0320065 config EIA TIA 568 A ME 0150239...

Page 70: ...ax 10A 8 x 24V Imax 10A 1 1 2 5 3 2 4 6 5 3 6 7 7 4 8 8 11A3 UEB 3 1 EL9186 EL 9186 8x 24V 1 24V 2 24V 3 24V 4 24V 5 24V 6 24V 7 24V 8 24V 06 07 8 x 0V Imax 10A 8 x 0V Imax 10A 1 1 2 5 3 2 4 6 5 3 6 7...

Page 71: ...on target in measuring gap 1 I3 Calibration target out of measuring gap 1 I4 Reserve Input pressure sensor Output pressure sensor 1 1 m filter Output pressure sensor 2 0 01 m filter GNYE GNYE ME 30060...

Page 72: ...ED green O3 signal LED yellow O4 signal LED red O5 cooling air ON O6 reserve O7 reserve O8 reserve 14 15 8 x 0V Imax 10A 8 x 0V Imax 10A 1 1 2 5 3 2 4 6 5 3 6 7 7 4 8 8 15A2 UEB 3 7 EL9187 EL 9187 8x...

Page 73: ...ird party without our authorization 22 23 Servomotorklemme 24 48V Servomotorclamp 24 48V PE U V W PE Feedback 24 25 Servomotor x axis 20 21 EL4134 O1 Deviation from set point O2 Reserve O3 Reserve O4...

Page 74: ...and must not be copied or brought to the knowledge of a third party without our authorization 26 27 Potential Eingang Potential Input Ue 2 Ue 6 U0 3 U0 7 PE 4 PE 8 19A1 UEB 3 4 EL9100 EL9100 24V Verso...

Page 75: ...5 21W7 BU RD YE GN Geh SHIELD 7 21X5 1 2 3 4 5 8 21X4 1 2 3 5 PE 6 11 12 21B3 1 ME 2421033 Photoelectric Sensor behind transmitter below 1 3 2 21B3 2 ME 2421033 Photoelectric Sensor behind receiver ab...

Page 76: ...sic Customer address Company name ATI Flat Rolled Products Address 130 Lincoln Avenue Postcode City Vandergrift PA 15690 Contact person Gregory Bossart Copyright Micro Epsilon All rights reserve This...

Page 77: ...hickness min 0 012 inch 0 305 mm max 0 28 inch 7 112 mm Width min 24 inch 609 6 mm max 52 inch 1320 8 mm Line speed min Enter the value min m min max Enter the value max m min Temperature of the targe...

Page 78: ...Operating Instructions scanCONTROL 29xx...

Page 79: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Laser scanner...

Page 80: ...3 1 4 Advantages of the Used Sensor Array Difference to Conventional Line Scanners 17 3 1 5 Further Features 17 3 2 Technical Data 18 3 4 LED Displays 21 4 Delivery 22 4 1 Unpacking Included in Deliv...

Page 81: ...emperature Influences 47 6 5 4 External Light 48 6 5 5 Mechanical Vibrations 48 6 5 6 Surface Roughness 48 6 5 7 Shadowing Effects 49 6 6 Cleaning 50 7 scanCONTROL Output Unit 50 7 1 scanCONTROL Outpu...

Page 82: ...scanCONTROL 29xx Appendix A 1 Accessories 62 A 1 1 Recommended Accessories 62 A 1 2 Optional Accessories 63...

Page 83: ......

Page 84: ...ct the power supply and the display output device according to the safety regulations for electrical equipment Risk of injury Damage to or destruction of the sensor Avoid shocks and impacts to the sen...

Page 85: ...re ments The EU Declaration of Conformity is available to the responsible authorities according to EU Directive article 10 1 4 Intended Use The scanCONTROL 29xx sensor is designed for use in industria...

Page 86: ...apply for the optical sections during operation as their soiling contamination results in adversely affecting or failure of the function Only use shielded cables or original cables from the range of a...

Page 87: ...with a maximum laser power up to 8 mW scanCONTROL 29xx 10 BL up to 7 mW see 3 2 are classified in Laser Class 2M IIM Accordingly the following applies With laser equipment of the Class 2M the eye is n...

Page 88: ...printed on The labels for the EU area and the USA are enclosed and must be fitted by the user for the region applicable in each case before the equipment is put into operation Fig 1 IEC label scanCON...

Page 89: ...th information labels are hidden in the installed state the user must ensure that additional labels are fitted at the point of installation scanCONTROL 8 658 8 5 Fig 4 True reproduction of the sensor...

Page 90: ...mW is not possible Reducing the laser output from 20 mW to 8 mW with a software affects not the laser class The following information label should be fitted to the sensor housing front and rear side...

Page 91: ...as Class 3B products EN 60825 1 require a beam attenuator see Fig 7 see Fig 8 other then the key operated control The beam attenuator prevents access to all laser and collateral radiation To open or c...

Page 92: ...uction of the sensor with its actual location of the warning label The user is responsible that the accident prevention regulations are observed Class 3B IIIB laser sensors are notifiable and a laser...

Page 93: ...l Performance Features scanCONTROL 29xx features speed and compact design with simultaneously high measurement accu racy A special line scanning optical system ensures uniform exposure of the measurin...

Page 94: ...ading of the previous image Thus the exposure time is longer at the same profile frequency With it also dark objects can be measured with a high rate 3 1 5 Further Features External synchronization an...

Page 95: ...ed start of measuring range 53 mm 65 mm 125 mm Extended end of measuring range 79 mm 125 mm 390 mm Linearity 1 2 sigma 0 17 d M 0 10 d M Reference resolution 2 3 1 m 2 m 4 m 12 m X axis width Measurin...

Page 96: ...Modbus RTU Analog 5 swiching signal 5 PROFINET 6 EtherCAT 6 EtherNet IP 6 Display LED 1 x Laser ON OFF 1 x Power Error Status Light source Standard Semiconductor laser 405 nm blue Semiconductor laser...

Page 97: ...6 x 85 x 33 mm Weight sensor without cable 440 g 380 g Supply 11 30 VDC nominal value 24 V 500 mA IEEE 802 3af class 2 Power over Ethernet FSO Full Scale Output 1 Standard measuring range 2 Measuring...

Page 98: ...4 LED Displays LED laser on Green Laser on LED state Two color LED red green Green Measurement Green flashing data transmission Red flashing error code see 12 Note The LED state flashes green long dur...

Page 99: ...arefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and shippin...

Page 100: ...Pay attention to careful handling during mounting and operation Damage to or destruction of the sensor The laser beam should strike the target surface at right angles Otherwise inaccurate measurements...

Page 101: ...50 0 79 3 11 75 5 2 97 9 35 3 12 22 4 88 0 7 28 10 39 71 5 2 81 53 6 2 11 46 6 1 83 35 9 1 41 75 2 95 10 39 8 31 9 6 38 10 4 Z 6 4 56 5 2 22 30 27 5 1 08 5 2 x 90 4 1 0 1 0 3H11 SMR MMR EMR Fig 11 Dim...

Page 102: ...5 2 97 79 3 11 85 75 3 38 64 1 2 52 46 9 1 85 MR extended 53 2 09 53 5 2 11 SMR 0 89 3 50 96 3 78 27 5 1 08 Recommended attachment point 78 5 3 09 EMR 12 9 0 0 5 02 32 5 1 28 33 1 3 Recommended attach...

Page 103: ...2 81 75 2 95 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 64 8 2 55 47 2 1 86 Recommended attachment point 19 0 0 5 02 32 5 1 28 33 1 30 Recommended attachment point M5 10 39 5 2 x 90 on both sides 3 H7...

Page 104: ...12 9 35 75 5 2 97 79 3 11 85 75 3 38 Recommended attachment point 0 5 02 32 5 1 28 33 1 30 Recommended attachment point 3 H7 12 dia 4 1 0 16 dia 0 1 0 0 00 0 0039 Fig 14 Dimensional drawing sensor sc...

Page 105: ...43 5 5 65 MR extended 125 4 92 190 7 48 SMR 240 9 45 MMR 290 11 42 EMR MR extended 390 15 35 100 3 94 21 4 Fig 15 Measuring field sensor scanCONTROL 29xx 100 dimensions in mm inches not to scale MR Me...

Page 106: ...tional Laser on off 1 brown RS422 12 red blue RS422 input or output RS422 11 gray pink In1 6 yellow Switching input In1 GND In1 4 green Ground connection In1 In2 5 pink Switching input In2 GND In2 8 g...

Page 107: ...be connected to the protective con ductor PE of the power supply The shielded multifunction cable PCR3000 x is recommended The operating voltage for the scanCONTROL 29xx measuring device should come f...

Page 108: ...be operated symmetrically according to the RS422 standard Primarily use RS422 driver circuits or converters Alternatively use devices with RS422 connectors e g sensors or PLC s The RS422 port is galva...

Page 109: ...ger input input On 6 External trigger output output Off 7 CMM trigger output output Off Synchronizing several sensors with each other Connect the output RS422 Pin 12 of sensor 1 with the input RS422 P...

Page 110: ...5 V High HTL or 24 V High Fig 20 Switching Inputs The switching inputs In1 up to In3 can be used for triggering or for connecting an encoder All switching inputs are identical The used circuits have a...

Page 111: ...ly 2910 2960 Bit 0 Bit 1 Bit 2 Signal level switching level The signal levels are switchable for all switching inputs together via software between LLL low voltage TTL logic and HLL high voltage HTL l...

Page 112: ...te green 8 Rx D2 4 blue 1 D3 5 white blue 2 D3 6 green 7 Rx D2 7 white brown 3 D4 8 brown 4 D4 1 View on pin side male cable connector 2 3 4 5 6 7 8 1 View on solder pin side screw connector Fig 21 Pi...

Page 113: ...activated by default and has priority over the retrieval in the link local net A fixed IP address can be given Various network settings can interfere the connection to the sensor for example Firewall...

Page 114: ...9 3 1 2 9 3 1 2 9 max 30 V approx 5 mA Type 1 Type 2 UOUT scanCONTROL 29xx B TTL o HTL Laser off U OUT 0 8 V Laser on 2 8 V U OUT 30 V red white brown Ground Type 3 Type 4 PNP NPN Fig 22 Options to sw...

Page 115: ...bly in a separate cable duct The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm MICRO EPSILON recommends the use of the optionally available power supply PS...

Page 116: ...nsor needs a running in time of typically 20 minutes for high precision mea surements 6 2 Operating and Demonstration Programs For sensor operation several programs are available You will find them on...

Page 117: ...with OpenGL 3 1 or higher To be able to use the software the following steps must be followed 1 Install the Ethernet interface hardware if not already installed 2 Install the software 3 Connect the s...

Page 118: ...ed maximum x values for the z coordinates can be found see Fig 13 see Fig 14 see Fig 15 Please refer to the sensor acceptance report of your sensor A slight range shifting of a measuring field is poss...

Page 119: ...Page 42 Operation of the Sensor with a PC scanCONTROL 29xx Fig 23 Predefined measuring fields...

Page 120: ...of the optical mapping and the definitions i The measuring field standard is larger than the measuring range standard The minimum dimen sions can be found in the dimensional drawings see 5 1 Character...

Page 121: ...are briefly explained in the report are included in the sensor acceptance report The key diagram in the sen sor acceptance report is shown again below see Fig 25 Points with deviation 0 08 mm Distance...

Page 122: ...tic expo sure time regulation can also be deactivated if required If there is no object in the measuring range the Exposure time stored in the shutter register of the sensor will be used as exposure t...

Page 123: ...Page 46 Operation of the Sensor with a PC scanCONTROL 29xx 1 2 Fig 26 Screenshot of scanCONTROL Configuration Tools with automatic shutter 1 Exposure time preset by the user 2 Result of auto exposure...

Page 124: ...be further narrowed 6 5 2 Color Differences Color differences of measurement objects have effects However these color differences are often also com bined with different penetration depths of the las...

Page 125: ...commended for all objects outside the measuring range object holders transport apparatus grippers or similar 6 5 5 Mechanical Vibrations If high resolutions in the m range should be achieved with the...

Page 126: ...of the laser line inevitably results in partial shadowing at vertical edges In order to make these areas visible only changing the sensor or object position helps As a general rule measuring objects...

Page 127: ...or lens cleaning paper and pure alcohol isopropanol for cleaning the protec tive housing Do not use commercial glass cleaner or other cleansing agents 7 scanCONTROL Output Unit The measurement system...

Page 128: ...C D B A 750 600 Bus termination Analog output module A1 A2 13 14 750 536 A3 A4 A5 A6 A7 A8 DO 2 Power jumper contacts Data contacts DO 2 Status D0 4 D0 6 DO 8 DO 8 Digital output module DO 1 Status D...

Page 129: ...ed power units for sys tem and field supply Ethernet After mounting of the modules the required wiring has to be installed Connect the System supply out terminals of the OU Filter module to the System...

Page 130: ...igital and analog output ports When the parameterization is finished save the settings to a user mode of the sensor scanCONTROL Configuration Tools Menu Parameters Save parameters to scanCONTROL Refer...

Page 131: ...eldbus Coupler Ethernet with system supply module System data Max number of bus sharing unit Limited by Ethernet specification Max length of fieldbus segment 100 m Baud rate 10 100 Mbit s Technical Da...

Page 132: ...Channel digital output module DC 24 V 0 5 A low side switching 8 actors short circuit prooved Micro Epsilon order no 0325131 power supply through power jumper contacts 4 Channel analog output module...

Page 133: ...fer to manual of the 8 Channel digital out put modules DC 24 V 0 5A 8 actuators high side switching Actuators can be operated at all digital outputs and be wired di rectly via DO 1 2 3 4 5 6 7 8 scanC...

Page 134: ...the appropriate setting in scanCONTROL Configuration Tools The output signal is galvanically isolated output from the system level The resolution is limited to 12 bits scanCONTROL 2910 2960 supports f...

Page 135: ...All measurement results obtained from the profile evaluation carried out of a scanCONTROL SMART sensor can be transmitted to a PLC via one of these fieldbus systems Furthermore all scanCONTROL sensor...

Page 136: ...ter est of further development MICRO EPSILON reserves the right to make design changes without notification For translations into other languages the German version shall prevail 10 Service Repair If...

Page 137: ...rt Loading suppressed due to active data transmission Stop active data transmission Prevents PC software crashes Group Data processing and transmission 2x long Data overflow in the sensor Select small...

Page 138: ...L Output Unit 3x long 1x short Connected modules of scanCONTROL Output Unit are not supported Use the supported modules only see Chap 7 4 2 3x long 2x short Communication error scan CONTROL Output Uni...

Page 139: ...Accessories scanCONTROL 26xx Appendix A 1 Accessories A 1 1 Recommended Accessories PS2020 Power supply for DIN rail mounting input 230 VAC output 24 VDC 2 5 A for maximum 2 sensors scanCONTROL 29xx...

Page 140: ...nd robots length x 2 5 10 15 20 25 35 m cable 6x2x0 14 shielded with integrally cast 12 pole M12x1 screw con nector and free cable ends SCR3000A x 15 6 dia 53 2 09 Ethernet connection cable suitable f...

Page 141: ...gbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide X9751303 A082040...

Page 142: ...ent max Io at Ue 20 mA 15 mA Operating voltage UB max DC V 30 0 V Operating voltage UB min DC V 10 0 V Ripple max of Ue 10 Switching freq f max at Ue 500 Hz Switching function NC pin 2 Switching outpu...

Page 143: ...r definitions of terms see main catalog Subject to change www balluff com 49 0 7158 173 0 173 370 1 800 543 8390 86 0 21 50 644131 Internet Balluff Germany Balluff USA Balluff China BOS 5K PO IX10 S75...

Page 144: ...Reichweiten bzw HGA Einstellung Bild 1 Anzeige und Bedienelemente a Achse Empf nger b Achse Sender Bild 2 Abmessungen Steckerversion Kabelversion Lichttaster mit Stecker BOS 5K PS RH12 S75 PNP Hellsch...

Page 145: ...n 42 3 x 19 5 x 10 8 mm Gewicht Kabelversion 40 g Steckerversion 10 g Anzeigen Ausgangsfunktionsanzeige gelbe LED Umgebung Umgebungstemperatur Ta 25 bis 55 C Schutzart nach IEC 529 IP 67 Einstellung 1...

Page 146: ...5 Nm 1 LED yellow Output function indicator 2 Poti BGS respectively range setting Fig 1 Displays and controls a Receiver axis b Emitter axis Fig 2 Dimensions Connector version Cable version Diffuse re...

Page 147: ...eter Mechanical Connection type M8 connector or cable 2 m Housing material PC PBT Active surface material PC Display material PC Housing dimensions Cable version 31 5 x 19 5 x 10 8 mm Connector versio...

Page 148: ...er time typ 16 15 At 5A load typ 6 15 At 10A load This uninterruptible power supply UPS controller UBC10 241 with integrated battery is a compact addition to standard 24V power supplies to bridge powe...

Page 149: ...signed for installation in an enclosure and is intended for general use such as in industrial control office communication and instrumentation equipment Do not use this device in aircraft trains and n...

Page 150: ...nd buffering is not possible The total input current is the sum of the output current the current which is required to charge the battery during the charging process and the current which is needed to...

Page 151: ...Fig 6 1 for typical values Ripple and noise voltage max 20mVpp 20Hz to 20MHz 50Ohm Output current nom 15A Continuously allowed Output power nom 360W Continuously allowed Short circuit current min 17...

Page 152: ...ed 15A 5s with full output voltage Short circuit current min 17 9A Load impedance 100mOhm max 21A Load impedance 100mOhm If the output current is in the range between 10A and 15A for longer than 5s a...

Page 153: ...battery terminal of the DC UPS see Fig 8 1 for other parameters typ 0 3A Buffer mode 0A output current max 50 A At no input buffering had switched off all LEDs are off typ 270mA At no input buffering...

Page 154: ...the load current The diagram below shows the typical buffer times of the standard battery Buffer time with 5Ah high current battery min 13 24 At 5A output current min 4 54 At 10A output current typ 1...

Page 155: ...t 24V typ Fig 10 2 Losses at 24V typ Efficiency vs output current in normal mode 94 5 3 9 95 5 96 0 97 0 15A 95 0 96 5 97 5 98 Output Current 5 7 11 13 Power losses versus output current in normal mod...

Page 156: ...ideline based on the surrounding temperature and the number of charging discharging cycles If the battery is used longer than the specified service life the battery capacity will degrade Details can b...

Page 157: ...minimum length of 250ms is required to stop buffering The inhibit is stored and can be reset by cycling the input voltage See also section 28 1 for application notes Signal voltage max 35Vdc Signal c...

Page 158: ...Loc environments Ready DC UPS 1 Hazardous Location Non Hazardous Location Apparatus Voc Isc Input Output Battery Buffering Voc Isc Replace Battery Voc Isc 2 3 4 5 6 Selected barriers must have entity...

Page 159: ...ON OFF ON OFF D Yellow Diagnosis LED Overload Output has switched off due to long overload in buffer mode or due to high temperatures Replace battery Indicates a battery which failed the battery qual...

Page 160: ...To disconnect wire reverse the procedure Instructions a Use appropriate copper cables that are designed for an operating temperature of 60 C b Follow national installation codes and regulations c Ensu...

Page 161: ...Fast transients Burst EN 61000 4 4 Out and input lines 2kV Criterion A Signal lines 2kV Criterion A Surge voltage EN 61000 4 5 Output Input housing 500V 500V 500V Criterion A Criterion A Criterion A C...

Page 162: ...Output current vs ambient temperature Allowable Output Current in Normal Mode 0 0 10 20 60 C 2 5 5 7 5 10 12 5 15A continuous Ambient Temperature 30 40 50 Allowable Output Current in Buffer Mode 0 0...

Page 163: ...95 Industrial Control Equipment UL 60950 1 RECOGNIZED E137006 recognized for the use in U S A UL 60950 1 and Canada C22 2 No 60950 Information Technology Equipment Level 5 UL 1604 RECOGNIZED E246877...

Page 164: ...are free of halogens The materials used in our production process do not include the following toxic chemicals Polychlorinated Biphenyl PCB Pentachlorophenol PCP Polychlorinated naphthalene PCN Polyb...

Page 165: ...ousing Do not use in wet locations or in areas where moisture or condensation can be expected Service parts The DC UPS contains an integrated battery which must be changed on a periodic basis see chap...

Page 166: ...er screw Step 3 Remove the battery cover Step 4 Disconnect the cables from the battery terminals Step 5 Remove the battery by pulling on the strap Step 6 Install the new battery Step 7 Connect the red...

Page 167: ...27 ACCESSORIES Battery The integrated battery should be replaced on a periodic basis see chapter 28 1 As replacement the UZB12 051 can be used UZB12 051 Battery type Highcurrent version 12V 5Ah VRLA...

Page 168: ...If the operational parameters differ from those which are specified for the design life an earlier change of the battery might be necessary The real life is called service life and is defined as the p...

Page 169: ...ity is required 730 cycles have only a negligible influence in a battery degradation and can be ignored Result The battery shall be replaced after 2 years Please note that the battery degrading begins...

Page 170: ...instructions for fixing the most common failures and problems Always start with the most likely and easiest to check condition Some of the suggestions may require special safety precautions See notes...

Page 171: ...bsolut value O Data 10 O Data 11 16 0 Speed of Production REAL speed of production m Min O Data 12 O Data 13 20 0 Length REAL length of product m O Data 14 O Data 23 24 0 RecipeID Byte 20 recipe ID ar...

Page 172: ...a 14 I Data 15 24 0 REAL I Data 16 I Data 17 28 0 REAL I Data 18 I Data 19 32 0 REAL I Data 20 I Data 21 36 0 REAL I Data 22 I Data 23 40 0 REAL I Data 24 I Data 25 44 0 REAL I Data 26 I Data 27 48 0...

Page 173: ...SSTECHNIK GmbH Co KG K nigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751254 256 A012081AHA X9751254 256 A01 MICRO EPSI...

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