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Mi-T-M GEN-3000-0MH0, Operator'S Manual

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Operator’s Manual  

1

37-0879-E/F/S-092716

CAUTION

RISK OF INJURY!  READ ENTIRE MANUAL BEFORE 

OPERATING!  THIS MANUAL IS AN IMPORTANT PART OF 

THE GENERATOR AND MUST REMAIN WITH THIS UNIT!

©Copyright 2006, Mi-T-M Corporation®

OPERATOR’S MANUAL FOR

GEN-3000-1MK0
GEN-3000-1MH0

GEN-3000/4000-0MH0

GEN-4000/5000-0MS0

GEN-5000-0MK0
GEN-5000-0MH0

PORTABLE GENERATORS

Summary of Contents for GEN-3000-0MH0

Page 1: ...E MANUAL BEFORE OPERATING THIS MANUAL IS AN IMPORTANT PART OF THE GENERATOR AND MUST REMAIN WITH THIS UNIT Copyright 2006 Mi T M Corporation OPERATOR S MANUAL FOR GEN 3000 1MK0 GEN 3000 1MH0 GEN 3000 4000 0MH0 GEN 4000 5000 0MS0 GEN 5000 0MK0 GEN 5000 0MH0 PORTABLE GENERATORS ...

Page 2: ...cation or Identification Numbers section Accurately record all the numbers to help in tracing the machine should it be stolen Your dealer also needs these numbers when you order parts File the identification numbers in a secure place off the machine WARRANTY is provided from your dealer for customers who operate and maintain their equipment as described in this manual The warranty is explained on ...

Page 3: ...sed on the latest information available at the time of publication The right is reserved to make changes at any time without notice Page Safety 5 Safety Signs 6 Controls 14 Preparing the Generator 16 Operation 20 Troubleshooting 24 Service 25 Storage 30 Specifications 31 Accessoires 32 Warranty 33 35 ...

Page 4: ...4 Operator s Manual Contents ...

Page 5: ...recautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and safety signs on your machine Keep safety signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety sig...

Page 6: ...s not sufficient to carry away exhaust fumes Exhaust fumes can cause serious injury or death NEVER use a generator indoors including in homes garages basements crawl spaces and other enclosed or partially enclosed areas even with ventilation Opening doors and windows or using fans will not prevent carbon monoxide build up in the home Follow the instructions that come with your generator Locate the...

Page 7: ...OUND FAULT CIRCUIT INTERRUPTER PROTECTION These generators are equipped with two GFCI Ground Fault Circuit Interrupters 120V duplex receptacles for protection against the hazards of electrical shock from defective attachments such as tools cords and cables WARNING The GFCIs may not function unless the generator is properly grounded Follow the correct procedure specified in the section labeled GROU...

Page 8: ...ach use see Operations Instructions for further information If GFCI fails test DO NOT use your generator Contact your Mi T M Customer Service Representative Plug appliances directly into the generator Or use a heavy duty outdoor rated extension cord that is rated in watts or amps at least equal to the sum of the connected appliance loads Check that the entire cord is free of cuts or tears and that...

Page 9: ...or 4 Do not operate the generator when fatigued or under the influence of drugs or chemicals Stay alert Watch what you are doing 5 Follow the maintenance instructions specified in this manual 6 When starting the generator using recoil starter grip be sure that nothing is in a position to be hit by the operator s hand or arm 7 Be sure the switch on electric power tools is in the OFF position before...

Page 10: ...rical item be sure it is in good repair 14 Follow instructions in this manual when testing Ground Fault Circuit Interrupter to insure reliable operation 15 Beware of using this equipment in confined spaces Confined spaces without sufficient fresh air ventilation can contain dangerous gases Running gasoline engines in such environments can lead to deadly explosions and or asphyxiation 16 If your ge...

Page 11: ...R Be sure all covers guards and shields are tight and in place Locate all operating controls and safety labels Inspect power cord for damage before using There is a hazard of electrical shock from crushing cutting or heat damage PREPARE FOR EMERGENCIES Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your teleph...

Page 12: ... cool before refueling Do NOT fill fuel tank while engine is hot or running EXPLOSIVE FUEL CARBURANT EXPLOSIF L essence est extrêmement inflammable et ses vapeurs peuvent exploser si on l enflamme qui peut entraîner des blessures graves ou la mort N entreposer l essence que dans des conteneurs homologués dans des endroits bien aérés et inoccupés loin de toute étincelle et flamme Arrêter toujours l...

Page 13: ...34 1677 or 34 1764 Location Side Panel 34 1680 or 34 1762 Location Control Panel SAFETY SIGNS FOR GEN 3000 1MH0 GEN 4000 0MS0 GEN 4000 0MH0 GEN 5000 0MS0 GEN 5000 0MK0 34 0889 Location Frame Assembly GND 34 0889 062104 ENG ...

Page 14: ...erator s Manual Controls CONTROLS FOR GEN 3000 AND GEN 4000 A Fuel Tank B Control Panel C Oil Drain Plug D Oil Dipstick E Fuel Gauge F Fuel Cap G Roll Over Valve H Spark Arrestor I Muffler A B C F E G H I D ...

Page 15: ...Operator s Manual 15 Controls CONTROLS FOR GEN 5000 A Fuel Tank B Fuel Cap C Control Panel D Oil Drain Plug E Oil Dipstick F Fuel Gauge G Roll Over Valve H Spark Arrestor I Muffler A B D C F G H I E ...

Page 16: ...de size or larger and the outer surface must be noncorrosive If a steel or iron rod is used it should be at least 5 8 inch diameter and if a nonferrous rod is used it should be at least 1 2 inch diameter and be listed as material for grounding Drive the rod or pipe to a depth of 8 feet If a rock bottom is encountered less than 4 feet down bury the rod or pipe in a trench All electrical tools and a...

Page 17: ... 1 Level the engine to ensure accurate inspection and to prevent overfilling 2 Unscrew the oil gauge Fig 1 wipe the dipstick dry Reinsert the oil gauge back into the oil fill gauge opening Remove the oil gauge and check the oil level 3 The oil level should be between the full and low marks on the dipstick Fig 2 NOTE When checking the oil be sure the engine is level 4 Fill with oil as required thro...

Page 18: ...endations Purchase gasoline in small quantities and store in clean approved containers To minimize gum deposits in your fuel system and to insure easy starting do not use gasoline left over from the previous season Do not add oil to the gasoline Fuel Type For best results use only clean fresh unleaded gasoline with a pump sticker octane rating of 87 or higher Unleaded gasoline is recommended as it...

Page 19: ...s carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modifica...

Page 20: ... each receptacle to verify IF THE RESET BUTTON DOES NOT POP OUT DO NOT USE THE RECEPTACLES S SEE DEALER FOR SERVICE IMMEDIATELY 9 If GFCI receptacle s test correctly firmly push the reset button to restore power A distinctive click should be heard or felt when this is complete IF THE RECEPTACLE S DO NOT RESET PROPERLY DO NOT USE THE RECEPTACLE S SEE DEALER FOR SERVICE IMMEDIATELY 10 Loads can now ...

Page 21: ...20 Amp GFCI protected receptacles 4000 w and 5000 w units Full Power Switch Circuit Breakers Two 125 Volt 20 Amp Duplex 2 outlets GFCI protected receptacles One 125 Volt 30 Amp Locking Type Receptacle One 125 250 Volt 20 Amp Locking Type Receptacle NOTE The 125 Volt 30 Amp locking receptacles ARE NOT GROUND FAULT PROTECTED If ground fault protection on these receptacles is necessary or desired ext...

Page 22: ... may suddenly stop even though the oil level is not low Check the engine oil before restarting the engine If the unit is tilted level the engine then check the oil before restarting the engine FULL POWER SWITCH The Full Power Switch allows the unit to suppy power directly to the 120V 30A receptacle on the unit This will disable all other receptacles When the Full Power Switch is in the 120V 240V p...

Page 23: ...es the maximum cable lengths for various gauges of wire which can adequately carry the loads shown ELECTRIC MOTOR LOADS It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting This table may be used to estimate the watts required to start CODE G electric motors CAUTION IF AN ELECTRIC MOTOR FAILS TO START OR REACH RUNNING SPEED...

Page 24: ...p Clean any dirt from around the plug base then remove the spark plug Install the spark plug in the plug cap Turn the engine switch on Grounding the electrode to any engine ground pull the recoil starter to see if sparks jump across the gap If there is no spark replace the plug Reinstall the plug and start engine according to instructions in this manual Consult Mi T M Customer Service Generator ha...

Page 25: ...THE DUPLEX RECEPTACLE Have the unit serviced by an authorized Mi T M Customer Service Representative immediately 3 High vibration or severe mechanical shock loads may cause the GFCIs to trip IF EITHER GFCI TRIPS BY ITSELF AT ANY TIME reset it and perform test procedures 1 and 2 4 Repeat steps 1 3 for the second GFCI WARNING ALTHOUGH THE ABOVE TEST PROCEDURES WILL INDICATE PROPER GFCI OPERATION ON ...

Page 26: ...RIMENTALLY OR PUSH THE THROTTLE OPEN IN AN ATTEMPT TO GENERATE MORE ELECTRICAL CURRENT EQUIPMENT DAMAGE OR PERSONAL INJURY MAY RESULT GOVERNOR SPEED ADJUSTMENT SHOULD BE MADE ONLY BY A MI T M CUSTOMER SERVICE REPRESENTATIVE CHECKING ENGINE OIL Check oil level before each operation and ensure that it is maintained per Preparing the Generator Engine Oil Capacity section CHANGING ENGINE OIL Change oi...

Page 27: ...am pre cleaner element thoroughly until all traces of detergent are eliminated Squeeze out excess water but do not wring Allow the foam pre cleaner element to air dry Saturate the foam pre cleaner element with new engine oil Squeeze out all excess oil DO NOT put engine oil on the foam damper NOTE Clean the foam pre cleaner element every 25 hours of operation more often under extremely dusty or dir...

Page 28: ...mply with fire prevention regulations Clean the spark arrester as follows Fig 10A B and 11 1 Loosen the screw by the exhaust port of the muffler and remove the spark arrester 2 Use a brush to remove carbon deposits from the spark arrester screen Inspect the screen for breaks or tears and replace it if necessary 3 Install the spark arrester in the reverse order of removal Spark arrestors are availa...

Page 29: ...0 hrs 200 hrs Storage Check fuel Check engine oil Check for loose or lost nuts and bolts Check for leaks Check cylinder and head fins for dust and dirt Check battery electrolyte level Check fuel lines replace if necessary Clean air cleaner foam element Tighten nuts and bolts Change engine oil Clean fuel filter Replace air cleaner paper element Clean dust and dirt from cylinder and cylinder head fi...

Page 30: ...rator in a dry well ventilated place LONG TERM More than 6 months 1 Add gasoline conditioner and stabilizer at the specified concentration 2 Run the generator until the fuel tank and carburetor are dry As the engine is beginning to die move the choke lever to the choke position NOTE Turn off the idle control to decrease the run time 3 Remove the spark plug pour 1 2 teaspoons 5 10cc of engine oil i...

Page 31: ...y 1000 feet above sea level Due to the operational characteristics of the thermal type circuit breaker the power available from the generator will decrease slightly with a corresponding increase in ambient temperature Due to continuing product improvements specifications are subject to change without notice SPECIFICATIONS GEN 5000 0MS0 GEN 3000 1MK0 GEN 4000 0MS0 GEN 5000 0MK0 GEN 3000 0MH0 GEN 30...

Page 32: ... and Handle Kit includes the wheels handles hardware and instructions needed to assemble the kit to the generator LIFTING HOOK KIT AW 5090 0003 GEN 4000 0MS0 GEN 4000 0MH0 GEN 5000 0MS0 GEN 5000 0MK0 GEN 5000 0MH0 Used for lifting the generator safely The Lifting Hook Kit includes the lifting hook hardware and instructions needed to assemble the lifting hook to the generator ...

Page 33: ... to normal wear misapplication misuse operation at other than recommended Failure to follow recommended operating and maintenance procedures also voids warranty 3 The use of other than genuine manufacturer repair parts will void warranty 4 Parts returned prepaid to our factory or to an Authorized Mi T M Service Center will be inspected and replaced free of charge if found to be defective and subje...

Page 34: ... designed built and equipped so as to conform with all applicable regulations and 2 is free from defects in materials and workmanship that cause the failure of a warranted part to conform with those regulations as may be applicable to the terms and conditions stated below a The warranty period begins on the date the engine is delivered to an ultimate purchaser or first placed into service The warr...

Page 35: ... coverage The following emissions warranty parts list are covered 1 Fuel Metering System A Carburetor and internal parts and or pressure regulator or fuel injection system B Air fuel ratio feedback and control system if applicable C Cold start enrichment system if applicable D Regulator assy gaseous fuel if applicable 2 Air Induction System A Intake manifold if applicable B Air filter C Controlled...

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