MGE UPS Systems 40-75KVA Installation And User Manual Download Page 1

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Galaxy 4000

40 – 75KVA

Uninterruptible Power Systems

Installation and User Manual

Standard Features

◗

Emergency Power Off
button with safety cover.

◗

Interactive Display Panel.

w w w . m g e u p s . c o m

Summary of Contents for 40-75KVA

Page 1: ...Galaxy 4000 40 75KVA Uninterruptible Power Systems Installation and User Manual Standard Features Emergency Power Off button with safety cover Interactive Display Panel w w w m g e u p s c o m...

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Page 3: ...evision History Galaxy 4000 Installation and User Manual 86 173010 00 Revision A00 ECN 004540 12 2005 Copyright 2005 MGE UPS SYSTEMS INC All rights reserved Printed in U S A MGE UPS SYSTEMS INC 1660 S...

Page 4: ...5 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and...

Page 5: ...Safety Upstream protection must be installed and be easily accessible The UPS can be disconnected from the AC power source by opening the input protective devices UPS must be connected to a nearby po...

Page 6: ...Galaxy 4000 iv 86 173010 00 A00...

Page 7: ...inet Clearances 1 4 1 9 Conduit Plate Locations for Bottom Entry 1 4 1 10 Conduit Plate Locations for Top Entry 1 5 1 11 Preparation for Storage 1 6 Section 2 Setup and Installation 2 0 Scope 2 1 2 1...

Page 8: ...3 3 Main Menu Screen 3 4 3 4 Measurements 3 4 3 4 1 Battery Measurements Screen 3 4 3 4 2 Power Measurements Screen 3 5 3 4 3 Current Measurements Screen 3 5 3 4 4 Voltage Measurements Screen 3 6 3 4...

Page 9: ...Phase Warranty Proprietary Rights Statement Warranty and Product Registration 6 2 User Information Product information Warranty Extension Warranty MGE Customer Care Center 6 3 Technical Support and P...

Page 10: ...onal Summary screen 3 2 3 4 UPS Display Menu Structure 3 3 3 5 Main Menu screen 3 4 3 6 Battery Measurements screen 3 4 3 7 Power Measurements screen 3 5 3 8 Current Measurements screen 3 5 3 9 Voltag...

Page 11: ...ng tip or an equipment feature Section Descriptions 1 Introduction Provides a general description of the Galaxy 4000 systems intended use major components mechanical and environmental specifications 2...

Page 12: ...Galaxy 4000 VI 86 173010 00 A00...

Page 13: ...he optimal level of reliability and to react to any power disturbance in an inherently safe way to protect the critical load The Galaxy 4000 all in one design incorporates every feature into one compa...

Page 14: ...voltage which is supplied to the attached load During power failure conditions the inverter is supplied by the stored energy in the battery system and the load is powered continuously with no interru...

Page 15: ...irst The UPS cabinet and its auxiliary cabinets must be arranged in the required configuration to insure that the interconnection cables are located in the correct adjacent cabinets Second The cabinet...

Page 16: ...t be included to accommodate the seismic anchors Contact your local MGE Sales Representative to order See Figure 1 4 1 9 Conduit Plate Locations for Bottom Entry Cable entry through the bottom is the...

Page 17: ...he cabinet provides provisions for knockouts for conduit and is secured to the cabinet with screws See Figure 1 5 Figure 1 5 Configuration for Top Entry 26W BATTERY 33W BATTERY DISTRIBUITION UPS 16 x...

Page 18: ...ic wrapper to protect it against dust dirt paint or other foreign materials See the section of this manual titled Environmental Recommendations for recommended storage environmental conditions NOTE Ba...

Page 19: ...at any unauthorized installation may cause damage to the UPS s First steps by an on site qualified Technical Engineer Step 1 Unpack and position the unit Step 2 Connect the main utility power Step 3 C...

Page 20: ...ht door open This safety panel is removed by first removing the screws securing the panel It can then be removed by lifting the safety panel away from the unit CAUTION Before making any electrical con...

Page 21: ...pers in place between TB1 and TB3 d Connect the three conductors supplying the load to terminal block TB2 e Connect the battery conductors to the positive and negative busbars f Secure all cables with...

Page 22: ...ck TB4 located across terminals 7 and 8 2 Connect the remote emergency power off NC contact to terminals 7 and 8 IMPORTANT The UPS is also equipped with a local Emergency Power Off EPO button on the f...

Page 23: ...lay Contacts communication card The output contacts numbers for a second relay board installed will be 2 1 to 2 6 Contacts are of the NO normally open type For dry contacts setting see section 3 7 INP...

Page 24: ...ured by the screws 1 2 Run the communication cables through the cable entry holes 4 3 Connect the conductors to the input 6 and output 5 terminal blocks refer to Figure 2 3 for a connection example 4...

Page 25: ...he Input Contacts Switched voltage 5VDC Consumption 10 mA Cable 4 x 0 34 mm 5 0 5 mm Output alarms are always activated on the conditions stated unless requested by customer to operate on other condit...

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Page 27: ...ther detail a specific alarm message Although slightly different in operation the detail key soft key 4 must be held down to examine the message details See Figure 3 1 The four dedicated purpose keys...

Page 28: ...lay Panel 3 2 86 173010 00 A00 3 1 2 Screen Saver When the Galaxy 4000 system has been in continuous operation the operator interface will present a screen saver display See Figure 3 2 The product nam...

Page 29: ...COMMANDS FAULT RESET BATTERY EQUALIZATION FORCED TRANSFER TO UPS FORCED TRANSFER TO BYPASS DESYNCHRONIZE AC BYPASS SETTINGS LANGUAGE DATE TIME CONTRAST BUZZER PERSONALIZATION OUTPUT VOLTAGE DRY CONTAC...

Page 30: ...I BPI set to automatic in personalization Battery charge level 100 UPS On line Inverter Coupled Mains 2 within tolerance Percent load is 15 Battery temperature 0 40 C 32 104 F No battery faults No rec...

Page 31: ...TE Any of the displayed items be examined further by using the soft key with the double arrows to select the item of interest and then pressing the soft key with the magnifying glass 3 4 2 Power Measu...

Page 32: ...Screen The Ratios screen displays the crest factor for each phase the present percentage of load for each phase and for the total unit Additionally the load in KVA KW is provided See Figure 3 11 Gala...

Page 33: ...2 3 To delete a specific alarm message 4 To further examine a specific alarm message The detail key 4 must be held down to examine the message details To exit this display it is necessary to press the...

Page 34: ...ing conditions Buzzer Allows the volume of the buzzer to be set Personalization Allows the operator to select any number of operating parameters for the UPS Output Voltage Factory set Requires a passw...

Page 35: ...w transfer to and from inverter Resynchronize AC BP To resynchronize the Inverter to the AC bypass Lamp Test Allows the user to test the backlight Buzzer Off Allows the user to disable the buzzer Clos...

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Page 37: ...he indicators controls and operational sequences MGE UPS SYSTEMS offers professional startup services in most countries It is strongly suggested that before applying power to your Galaxy 4000 you cont...

Page 38: ...2 86 173010 00 A00 COMMUNICATION CARD PORTS Q1 INPUT SWITCH Q3BP MAINTENANCE BYPASS SWITCH optional EMERGENCY POWER OFF Q4S BYPASS SWITCH Q5N OUTPUT CIRCUIT BREAKER CUSTOMER ACCESS QUALIFIED TECHNICIA...

Page 39: ...will illuminate e Close the output isolation circuit breaker Q5N f Open the maintenance bypass switch Q3BP in the UPS cabinet or in an external cabinet if present The load is now supplied via the stat...

Page 40: ...to the OFF position 4 Close Q3BP open input switch Q1 bypass switch Q4S and output breaker Q5N 5 To completely remove power from the UPS open Q3BP and open the upstream circuit breakers supplying AC p...

Page 41: ...electrolyte is harmful to the skin and eyes It may be toxic A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working wi...

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Page 43: ...or the use operation or maintenance of the subject product The warranty stated herein includes parts and labor however MGE will not be liable for any labor subcontracted or performed by Purchaser for...

Page 44: ...our extension Warranty if purchased with the product User Information Last name ________________________________________ First name ________________________________________ Company name ______________...

Page 45: ...International calls 1 714 557 1636 Commitment MGE UPS SYSTEMS INC is committed to providing easy to access factory trained experts that will provide responses to any questions that you might have Sche...

Page 46: ...____________________________ BATTERY SERIAL NUMBER _____________________________________________________ AUXILIARY SERIAL NUMBER ____________________________________________________ ADDITIONAL SERIAL...

Page 47: ...ire Gauge A standard unit for measuring wire cross sectional area Breaker Electrical circuit interrupter BTU or Btu British thermal unit Defined as the amount of heat required to raise the temperature...

Page 48: ...frequency measurement unit 1Hz is one cycle per second Inverter mode See on line mode I Current IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronic Engineers Inp...

Page 49: ...mergency Power Off SCR Silicon controlled rectifier Shipping damage Any damage done to an article while it is in transit SCR Silicon controlled rectifier Shipping Pallet A platform on which articles a...

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Page 51: ...__________________________________________________________________________ COMPANY ___________________________________________________________________________________ STREET ADDRESS __________________...

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Page 56: ...1636 Fax 714 557 9788 email info mgeups com www mgeups com Canada MGE UPS SYSTEMS 9 2789 Thamesgate Drive Mississauga ON L4T 4E8 Tel 905 672 0990 877 672 0990 Fax 905 672 7667 email info mgeups com ww...

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