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Meyn 0100-5, User And Maintenance Manual

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Vent Cutter

Meyn Food Processing Technology B.V., Noordeinde 68, 1511 AE Oostzaan, the Netherlands,

P.O. Box 16, 1510 AA Oostzaan, the Netherlands,

Phone: +31 (0) 75 684 3355, Fax:+31 (0) 75 684 4150,

E-mail: [email protected], Website: www.meyn.nl,

Chamber of Commerce Zaandam nr. 35015165

 

User- and Maintenance manual

0100-5

Summary of Contents for 0100-5

Page 1: ...oordeinde 68 1511 AE Oostzaan the Netherlands P O Box 16 1510 AA Oostzaan the Netherlands Phone 31 0 75 684 3355 Fax 31 0 75 684 4150 E mail sales meyn nl Website www meyn nl Chamber of Commerce Zaand...

Page 2: ......

Page 3: ...Safety measures during operation 14 2 4 Know the pictograms 15 3 Installation 17 3 1 Installing the Meyn vent cutter 17 3 1 1 Required floor area 17 3 2 The connection of the Meyn vent cutter 18 4 Ope...

Page 4: ...the Cams 39 7 2 2 1 Top cam 40 7 2 2 2 Knife unit cam 40 7 2 2 3 Tail clip cam 41 7 2 2 4 Back plate cam 41 7 2 2 5 The bottom cam 42 7 2 3 Position of the cams 42 7 2 3 1 In feed side 42 7 2 3 2 Out...

Page 5: ...mbines a solid knowledge of the customers business with expert process design skills This is crucial as only well focused solutions generate the desired returns Our ambition is to supply solutions tha...

Page 6: ...ties that must be carried out to keep the machine in good condition and to facilitate safe and hygienic operation Chapter 6 Maintenance includes a description of the maintenance activities that are ne...

Page 7: ...chine 1 1 Technical specifications Figure 1 1 Meyn Vent cutter Table 1 1 Technical specifications Specifications 7x12 Capacity max 3 000 BPH Height H 2 150 mm Live weight 0 5 3 8 kg Weight machine 405...

Page 8: ...Noise level 70 dB A Width W2 710 mm Specifications 14x6 Capacity max 6 000 BPH Height H 2 150 mm Live weight 0 5 3 8 kg Weight machine 600 kg Number of units 14 Water connection 3 4 Shackle pitch 6 Wa...

Page 9: ...Water connection 3 4 Shackle pitch 6 Water consumption 0 6 m h Length L 1 760 mm Drain connection DIN100 Width W1 1 345 mm Noise level 70 dB A Width W2 780 mm Specifications 20x6 Capacity max 10 000...

Page 10: ...Figure 1 2 Meyn Vent cutter outside and inside detail Meyn Vent cutter The machine consists of the following main components Evisceration frame Main shaft Drive wheel 180 bend Hand wheel Drill unit L...

Page 11: ...into the correct position of the machine Figure 1 3 Detail inside the Meyn Vent cutter Five cams top cam bottom cam tail clip cam back plate cam and knife unit cam in which a curve path is milled or g...

Page 12: ...ctly driven by the overhead conveyor The machine is made of stainless steel and other approved materials for food processing The height of the machine is adjustable by using a handwheel The height of...

Page 13: ...en the machine is used The customer is responsible for understanding and applying these safety rules 2 1 The most important safety risks Figure 2 1 Safety risks Moving parts A A hand or a garment can...

Page 14: ...bly the red push button will then have to be reset Figure 2 2 The emergency stop pull cord Functioning The blue switch is switched automati cally to 0 OFF A when the pull cord has been activated See f...

Page 15: ...ing Don t wear loose hanging clothing You must take note of all the safety symbols attached to the machine Check that the power supply complies with the locally applicable regulations Ensure that the...

Page 16: ...machine free from materials and other obstacles Always stop the machine if a product becomes jammed Never put your hands or any other part of your body close to rotating parts while the machine is ru...

Page 17: ...chine The following pictograms indicate possible dangers The pictograms are applied to the machine and are also printed in this handbook at those places where risky activities are described Check regu...

Page 18: ...Safety 16 Meyn Food Processing Technology B V...

Page 19: ...nts is given the information about disassembly and assembly of parts you must do to ensure the machine performs optimal The machine has to be placed level and stable If necessary the machine can be ad...

Page 20: ...Installation 18 Meyn Food Processing Technology B V 3 2 The connection of the Meyn vent cutter After installing the vent cutter the water must be connected...

Page 21: ...e ball valve Start the high pressure pump that supplies the high pressure water The Vent cutter is now ready for production and can be started with the rest of the evisceration line 4 3 Start up proce...

Page 22: ...by pressing the start push button The emergency button may also have a small button on its side This reset button must first be depressed before the start button can be used There is an emergency sto...

Page 23: ...stop button on the main panel After this the light in the button goes off Accept the fault on the touch screen After this you can restart the machine Figure 4 5 The pull cord tensioner window Tension...

Page 24: ...Operation 22 Meyn Food Processing Technology B V...

Page 25: ...aning you are advised to wear detergent and disinfectant proof clothing Protect your eyes and skin Ventilate the room in which you are working After production all products should be removed from the...

Page 26: ...ll rods and vent knives Water sprayers During cleaning never point the high pressure water jet to the control panel or motor For proper functioning after cleaning the moving parts of the machine shoul...

Page 27: ...lowing equipment A fixed piping system delivering water pressure with a minimum of 3 000 kPa and a maximum of 6 000 kPa and with a water temperature of approx 55 C at the spray mouth A spray lance wit...

Page 28: ...tem for foam delivery A large spray nozzle of the flat jet type through which the foam can be distributed equally along the surface The alkaline foam detergent used should not affect the materials whi...

Page 29: ...surrounding it in an established pattern After applying the remaining foam rests should be removed by means of high pressure water jet For disinfection use the following equipment A fixed piping syst...

Page 30: ...ater jet For acid foam cleaning use the following equipment A fixed piping system for foam supplying A large spray nozzle of the flat jet type that distributes the foam equally along the surface The u...

Page 31: ...ledge of cleaning chemicals and their corrosive or destructive properties on materials Do not buy unknown cheap products To follow all user instructions carefully Meyn Food Processing Technology does...

Page 32: ...Cleaning 30 Meyn Food Processing Technology B V...

Page 33: ...tions in a food plant For all bearings and moving parts Meyn advises to use a multi purpose NLGI 2 H1 grease with the following characteristics Excellent water resistance Chemical resistant Food grade...

Page 34: ...the holes in the sprayer head are blocked by stop pages prick them open with a sharp object Weekly Torque spring Check for broken spring Replace the broken springs Weekly Compression springs Check for...

Page 35: ...list Part lubricant Daily after cleaning Slide shafts Vegetable oil Daily after cleaning The drill units Vegetable oil Every two weeks Bearings drive wheel See section 6 1 Every two weeks Bearings up...

Page 36: ...place the broken vent knives Adjust the height of the lift up drum correctly Adjust the height of the ma chine correctly Missing a bird Input not correct bird is positioned between the units instead o...

Page 37: ...ter Replace or sharpen the vent knife Raise bottom cam of the ma chine Adjust back plate cam Adjust probes deeper Bursa not removed Probes not clean The vent knives not sharp Back plates not far enou...

Page 38: ...Maintenance and trouble shooting table 36 Meyn Food Processing Technology B V...

Page 39: ...various components of the units in relation to each other are carried out in the factory However as a result of adjustments to the parts and for local circumstances it may be necessary to re adjust th...

Page 40: ...perly in the lifting unit Adjust guide bar D in height where the lifting units are just not touching it when the bottom part of the machine is in the lowest position The in feed bars C and D should be...

Page 41: ...ams top cam bottom cam tail clip cam back plate cam and knife unit cam in which a curve path is milled or grooves are milled drive the processing units Figure 7 7 View cams Top cam A Knife unit cam B...

Page 42: ...nuts A Turn the cam in the desired position Tighten the nuts 7 2 2 2 Knife unit cam Figure 7 10 Adjust the knife unit cam Adjust the knife unit cam This cam is mounted on the main shaft with a key In...

Page 43: ...ighten the nuts Or if the cam won t turn end of sleeves Loosen two allen bolts A Turn the cam in the desired position Tighten the bolts 7 2 2 4 Back plate cam Figure 7 13 View back plate cam Adjust th...

Page 44: ...am Figure 7 14 Adjust the bottom cam Adjust the bottom cam Loosen four nuts A Turn the cam in the desired position Tighten the nuts A 7 2 3 Position of the cams 7 2 3 1 In feed side Figure 7 15 Out fe...

Page 45: ...Disassembly assembly and adjustments Meyn Food Processing Technology B V 43 7 2 3 2 Out feed side Figure 7 16 In feed side The bend in the curve of the three cams must be in line A with each other A A...

Page 46: ...ments 44 Meyn Food Processing Technology B V 7 2 3 3 Back plate cam Figure 7 17 Back plate cam Back plate cam The back plate should start to come out A when the distance leg loop top lifting unit X is...

Page 47: ...ly and adjustments Meyn Food Processing Technology B V 45 Figure 7 18 Tail clip cam Tail clip cam The tail clip should start to go in when the distance bottom leg loop Top lifting unit is approximatel...

Page 48: ...probes vent cone All the probes have to be set like figure below Distance X needs to be approximately 1 16 inch 1 5 mm When the probes are set too low there will be too much attached vents Probes set...

Page 49: ...size the vent cone and clamp bush have to be replaced also The table below shows the order numbers for ordering of the knives cones and bushes Please mind the different numbers for left and right turn...

Page 50: ...ch 31 mm for a 4 pound 1 80 kg bird The position of the back plates does normally not need to be changed for different growers Figure 7 22 Position of the back plates If the back plates are out to far...

Page 51: ...nt cones The second nozzle is to clean the knife Figure 7 23 High pressure nozzle Aim the nozzle there where it sprays the vent of the probe just after the probe comes out the vent knife A If the vent...

Page 52: ...led around other machines in the evisceration line If X is too short there is a change that the opener will cut the vent off Length X should be approximately 11 2 inch 31 75 mm Normally this setting i...

Page 53: ...Meyn Food Processing Technology B V 51 7 2 10 Removing units Figure 7 25 Remove a top unit Top unit Remove four bolts A Remove Replace four bolts A Figure 7 26 Remove a tail clip Tail clip unit Remove...

Page 54: ...Torque switch if applied The torque switch is a machine protection If the machine hangs up this switch will stop the evisceration line Figure 7 28 Torque switch Adjust the Spring tension If the machi...

Page 55: ...ssing Technology B V 53 7 3 Adjustments with machine running 7 3 1 Height of the Machine The height of the machine is adjustable by using a handwheel A The height of the curve is adjustable by using a...

Page 56: ...Disassembly assembly and adjustments 54 Meyn Food Processing Technology B V...

Page 57: ...n The Netherlands T 31 0 75 684 3355 F 31 0 75 684 4150 I www meyn nl 3 000 0 5 3 8 7 12 1 745 1 295 680 2 150 405 3 4 0 6 DN100 2 2 0 55 4 500 2 5 5 0 11 8 1 745 1 295 710 2 150 600 3 4 0 6 DN100 2 2...

Page 58: ...Meyn vent cutter Curve driven units High pressure water needed only Easy to adjust...

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