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IMO 11/19
IMO-553 EN
3
1.
GENERAL
This instruction manual contains important information
regarding the installation, operation, and troubleshooting
of the Jamesbury®
Valv-Powr
VPVL Mod D
Value-Line
Double-Opposed Piston Actuators. Please read these
instructions carefully and save them for further reference.
As the use of the
Quadra-Powr
X is application specific,
many factors should be considered when selecting an
actuator for a given application. Therefore, some of the
situations in which the actuators are used are outside the
scope of this manual. If you have any questions concerning
the use, application or compatibility of the actuator with
the intended service, contact Metso for more information.
Please read these instructions carefully and save them for
further reference.
1.1
WARNING:
LOSS OF AIR PRESSURE MAY CAUSE SPRING-RETURN ACTUATORS
TO MOVE TO THEIR ‘FAILURE’ POSITION. APPLYING AIR PRESSURE OR
CONTROL SIGNAL TO VALVE/ACTUATOR ASSEMBLY MAY CAUSE THE
ASSEMBLY TO OPERATE.
BEWARE OF MOVEMENT OF THE VALVE AND ANY LINKAGE
BETWEEN IT AND THE ACTUATOR. KEEP HAND, BODY PARTS, TOOLS
AND OTHER OBJECTS OUT OF THE WAY OF MOVING PARTS. FAILURE
TO DO THIS MAY RESULT IN DAMAGE OR PERSONAL INJURY!
ALWAYS KEEP HANDS AND CLOTHING AWAY FROM THE VALVE
PORTS. A CLOSING VALVE ACTS AS A CUTTING DEVICE.
DO NOT TRY TO MANUALLY OPERATE A PRESSURIZED ACTUATOR.
DISASSEMBLING A PRESSURIZED ACTUATOR WILL LEAD TO
UNCONTROLLED RELEASE OF PRESSURE. SHUT OFF SUPPLY
PRESSURE AND RELEASE THE PRESSURE FROM THE ACTUATOR
BEFORE DISASSEMBLY. FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN DAMAGE OR PERSONAL INJURY!
DISASSEMBLY OF A SPRING-RETURN ACTUATOR MAY BE DANGEROUS.
NEVER ATTEMPT TO DISASSEMBLE THE SPRING CARTRIDGE
ASSEMBLY OF A SPRING-RETURN ACTUATOR. DISASSEMBLY OF THE
SPRING CARTRIDGE ASSEMBLY MAY RESULT IN SERIOUS PERSONAL
INJURY! IF MAINTENANCE IS REQUIRED THE ENTIRE SPRING-RETURN
ACTUATOR SHOULD BE DIRECTED TO A METSO SERVICE CENTER.
SHUT OFF AND BLEED ALL SUPPLY LINES BEFORE INSTALLATION
OR SERVICING THE ACTUATOR. BEFORE INSTALLING THE VALVE
AND ACTUATOR, BE SURE THAT THE INDICATOR POINTER ON TOP
OF THE ACTUATOR (AND THE IDENTIFICATION PLATE IN FEMALE
ACTUATORS) ARE CORRECTLY INDICATING THE VALVE POSITION.
FAILURE TO ASSEMBLE THESE PRODUCTS TO INDICATE CORRECT
VALVE POSITION COULD RESULT IN DAMAGE OR PERSONAL INJURY!
THE ACTUATOR MUST BE SIZED ACCURATELY FOR PROPER
OPERATION. REFER TO INFORMATION ON THE ACTUATOR END OF
STROKE TORQUES AND THE APPROPRIATE VALVE BULLETIN FOR
OPERATING TORQUES.
WHEN SERVICING A VALVE ACTUATOR ASSEMBLY, THE BEST
PRACTICE IS TO REMOVE THE ENTIRE ASSEMBLY FROM SERVICE.
IF THE ACTUATOR IS REMOVED FROM THE VALVE, IT SHOULD
BE REMOUNTED ON THAT SAME VALVE AFTER SERVICING IS
COMPLETED. THE ACTUATOR MUST BE READJUSTED FOR PROPER
“OPEN” AND “CLOSE” POSITION EACH TIME IT IS REMOUNTED.
DO NOT USE VDI/VDE MOUNTING HOLES TO LIFT AN ACTUATOR.
OPERATING AN ACTUATOR ABOVE ITS TEMPERATURE LIMITS MAY
DAMAGE INTERNAL AND EXTERNAL COMPONENTS AND MAY
RESULT IN PERSONAL INJURY!
OPERATING OVER THE PUBLISHED PRESSURE LIMITS OF THE
ACTUATOR MAY RESULT IN DAMAGE OR FAILURE OF THE ACTUATOR
HOUSING, AND MAY RESULT IN PERSONAL INJURY!
1.2
Handling VPVL Actuators
When handling the actuator or valve/actuator assembly,
take its weight into account! Approximate actuator weights
are shown in the technical bulletin. Never lift the actuator
or valve/actuator assembly by the actuator positioner, limit
switch, their piping, or an NPT air connection. Handling of
the actuator should be accomplished using lifting straps.
Failure to follow these instructions may result in damage
or personal injury from falling parts. Obey any local or
national requirements.
2.
TECHNICAL DATA
1. Operating Media:
Air, Nitrogen
Air Quality:
Acc. to ISO 8573-1
Solid particles:
Maximum particle size 30 μm
Humidity:
Dew point equal to -20 °C or
10 °C / 18 °F below ambient
temperature
2. Air Supply:
116 psi (8 bar) Maximum.
3. Temperature Range:
Standard
-40°F to +176°F (-40 °C to +80 °C)
High Temp
5°F to +302°F (-15 °C to +150 °C)
Low Temp
-60°F to +176°F (-51 °C to +80 °C)
4. Lubrication:
Factory lubricated for the life
of the actuator under normal
operating conditions.
5. Construction:
Suitable for indoor and outdoor
use.
6. External Travel Stops:
-5° up +5° on the Closed
position and +5° down to -5° in
the Open position.