Metallisation ARC150-2310D, Operating Manual

Page: 42 / 48

Page 42 of 48
5.1 Operational Troubleshooting
During normal operation the following faults may occur:

Wires feed without spraying.

Spraying is erratic
or there is a reduced spraying voltage often causing a ‘popping’
noise.

The spray jet is interrupted.
If any of these problems are incurred, this is likely to be due to insufficient voltage or problems
with the wire feed to the pistol.
If there is insufficient voltage check the voltage requirement for the wire being used and adjust
accordingly (see Section 3.4).
Where wire feed is concerned, check that the wire can be pulled freely from the dispenser
through the conduits. Wire should always pull freely. If it does not and excessive force is
needed check / clean / replace the wire conduits as necessary.
It is essential that the Metallisation ARC150 Arcspray System is properly maintained and
operated. Faults may occur due to incorrect operation, lack of proper maintenance or incorrect
component selection.
To avoid these issues follow these simple steps:
1. Always follow the maintenance schedules as recommended in the relevant Operating
and Maintenance Manuals.
2. Always ensure the correct voltages and air pressures are being applied, for the wire
being sprayed (See Section 3.4
– Spraying).
3. Always ensure that the correct components are being used for the wire being sprayed
(See Section 6
– Illustrated Parts List).
If the problem still persists, then consult the relevant Pistol Maintenance and Energiser
Maintenance Manuals. These outline the most commonly occurring problems, their causes
and the action that should be taken to rectify the problem.