Metal-Fach ecoMAX860P TOUCH Operating Manual Download Page 30

30 

 

annunciator,  3  –  relay  RM  84-2012-35-1012 
RELPOL and base GZT80 RELPOL.

 

12.14

 

Connection of mixer 

 

When  connecting  mixer  servo, 
take  due  care  to  prevent  boiler 
overheating,  which  may  occur 
when  the  flow  of  boiler  water  is 
limited.  You  are  advised  to  get 
familiar  with  the  position  of  the 
valve 

corresponding 

to 

its 

maximum 

opening 

before 

commencement  of  work  so  that 
you  may  ensure  heat  collection 
from  the  boiler  at  any  time  it  is 
required by opening it completely. 

The  regulator  works  only  with  mixing  valve 
servos  equipped  with  limit  switches.  Use  of 
other servos is not allowed. The servos of full 
turn time from 30 to 255 s may be used. 
Description of mixer connection: 
-  connect  mixer  temperature  sensor,  - 
connect mixer pump wiring,  
-  switch  on  the  regulator  and  select  proper 
Mixer support in the service menu  
Service settings 

 Mixer 1 Settings 

- enter the proper Valve opening time in (this 
time  should  be  indicated  on  servo  rating 
plate e.g. 120 s). 
- connect power supply to the regulator and 
switch  on  the  regulator  to  start  the  mixer 
pump, 
-  determine  direction  of  servo  closing/ 
opening.  For  this  purpose,  set  the  selector 
located  on  the  housing  of  the  servo  to 
manual  control  and  find  the  positions  in 
which  the  temperature  in  mixer  circuit  is 
maximum  and  minimum  (it  corresponds  to 
the  setting  of  the  regulator  of  "100%  ON" 
and  "0%  OFF,  respectively).  Note  the 
position to verify the connections later, 
- disconnect power supply to the regulator, 
-  connect  mixer  servo  and  regulator  wiring 
according  to  valve  servo  manufacturer's 
technical  documentation.  Do  not  mistake 
direction of valve opening with its closing,  
- connect regulator power supply, 
-  check  whether  wires  to  mixer  closing  and 
opening  are  not  interchanged.  To  do  this, 
enter  MENU  Manual  control  and  open  the 
mixer  by  selecting  Mix1  Open  =  ON.  When 

opening the servo, the temperature on mixer 
sensor  should  increase.  If  not,  disconnect 
regulator power supply and switch the wires. 
Note:  Other  reason  may  be  incorrect 
mechanical  connection  of  the  valve!  –  refer 
to  the  documentation  of  valve  manufacturer 
and  check  whether  the  valve  is  properly 
connected. 

12.15

 

Connecting temperature 

limiter STB 

When  temperature  of  water  in  the  boiler 
exceeds  95°C,    power  supply  of  the  electric 
feeder  and  the  fan  is  cut  off  by  the  safety 
temperature limiter. To reset the limiter it is 
needed to press the button placed in the side 
of  the  casing,  near  the  power  switch. 
Pressing of that button is only possible when 
temperature of water in the boiler drops.  
If  the  regulator  is  not  factory-equipped  with 
the  safety  temperature  limiter,  the  STB 
should  be  connected  as  an  external  device. 
The  STB  temperature  limiter  should  be 
connected to the 1-2 terminals shown on the 
electric scheme. If the safety temperature of 
water in the boiler exceeds, the power supply 
of  the  fan  and  the  engine  of  feeder  will  be 
cut off by the temperature limiter. 

 

Safety  temperature  limiter  should 
have nominal operation voltage of 
~230V  and  should  follow  current 
regulations. 

 

Warning:  1-2  terminals  are  under 
dangerous voltage. 

12.16

 

DS input 

There is a possibility of connecting the sensor 
that detects a door or fuel tank flap opening. 
Opening  of  the  DS  contact  results  in 
disconnection  of  the  fan  and  the  feeder 
power  supply.  DS  connector  is  under  safe 
voltage. 

12.17

 

Connecting room panel 

The  regulator  can  be  equipped  with  room 
panel ecoSTER TOUCH, which can serve as: 
- room thermostat,  
- boiler control panel, 
- alarm signalling device, 
- fuel level indicator. 

Summary of Contents for ecoMAX860P TOUCH

Page 1: ...AX920P1 T INSTRUCTION INSTALLATION AND OPERATING MANUAL ISSUE 1 0 APPLIES TO SOFTWARE MODULE A PANEL v01 XX XX v 01 XX XX ecoSTER TOUCH ecoNET300 functions available in the additional module B room pa...

Page 2: ......

Page 3: ...OF TEMPERATURE SENSORS 26 12 7 CONNECTING WEATHER SENSOR 26 12 8 CONNECTING EXHAUST SENSOR 26 12 9 CHECKING TEMPERATURE SENSORS 27 12 10 CONNECTION OF MIXERS ROOM THERMOSTAT 27 12 11 CONNECTION OF BOI...

Page 4: ...for boiler manufacturers Before applying the regulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator...

Page 5: ...supplement for the boiler manual In particular except for this manual the boiler manual should also be observed The regulator manual is divided into two parts for user and fitter Yet both parts contai...

Page 6: ...6...

Page 7: ...INSTRUCTION MANUAL ecoMAX 860P TOUCH...

Page 8: ...libration Scheduled On Reduction value Schedule HUW settings HUW preset temperature HUW pump mode Off Priority No priority HUW container hysteresis HUW disinfection Schedule HUW On No Yes Reduction va...

Page 9: ...meaning of the symbols opening of room thermostat contacts preset room temperature has been reached of preset boiler temperature for active time intervals increase of preset boiler temperature for the...

Page 10: ...l After three unsuccessful attempts an alarm Failed firing up attempt is reported In such case the boiler operation is halted Boiler operation cannot be continued automatically service crew must inter...

Page 11: ...e boiler temperature decreases and the boiler automatically switches to OPERATION mode For the setting Supervision time 0 the regulator skips the SUPERVISION mode and enters the BURNING OFF mode When...

Page 12: ...function can be activated automatically with the Auto parameter including settings for SUMMER mode act temperature SUMMER mode deact temperature 8 15 Disinfection HUW container The regulator has a fun...

Page 13: ...ot recommended to use both options at the same time Automatic correction of room temperature is carried out in accordance with the following formula Correction Preset room temperature measured room te...

Page 14: ...r boiler heating circuits HUW container and circulation pump operation The intervals can be used to define time periods at which lower preset temperature may be set e g for a night time or when the us...

Page 15: ...tion No additional fuel level sensors are required Calibration To perform calibration fill the fuel tank to the level corresponding to its full load and set the parameter Boiler settings Fuel Level Fu...

Page 16: ...In Touch version in the menu bar at the bottom of the screen there is a button Upon activation of this key a quick selection menu appears To add new item to this menu hold respective icon pressed in...

Page 17: ...INSTALLATION AND SERVICE SETTINGS ecoMAX 860P TOUCH...

Page 18: ...ature of the boiler In order to improve the water circulation in natural systems highlighted circuit in the figure use large nominal diameter pipes and four way valve avoid unnecessary angles and redu...

Page 19: ...u Service settings CH and HUW settings CH pump boiler pump YES menu Service settings CH and HUW settings Mixer 1 support CH activated menu Service settings Mixer 1 control Max preset temp of mixer 1 7...

Page 20: ...Loading start temperature 50 C menu Service settings Buffer settings Loading stop temperature 75 C menu Service settings Buffer settings Mixer 1 support CH activated menu Service settings Mixer 1 sett...

Page 21: ...12 1 Environmental conditions Due to fire risk it is forbidden to use the controller in proximity of explosive gases or dust Moreover the controller cannot be used in conditions of water steam condens...

Page 22: ...in accordance with applicable regulations Caution After the regulator is turned off using the keyboard dangerous voltage can occur on the terminals Before starting any assembly works you must disconn...

Page 23: ...If there is a necessity to strip cable insulation more than 60mm cable leads should be fasten together or with other leads near the connector in order to prevent contact with unsafe parts in the case...

Page 24: ...pper buffer temp sensor type CT4 BL lower buffer temp sensor type CT4 WS weather temp sensor type CT6 P FT exhaust temp sensor type CTS2 TR universal boiler thermostat NO NC H output to control the si...

Page 25: ...l sensor used with the BU feeder RM3 mixer 3 room thermostat RM4 mixer 4 room thermostat H2 voltage output for controlling the reserve boiler or alarm signalling or HUW circulation pump RELAY relay L...

Page 26: ...f sensors and hot parts of the boiler and the heating installation Wires of sensors are resistant to temperature not exceeding 100 C 12 7 Connecting weather sensor he regulator cooperates solely with...

Page 27: ...1000 3 25 1096 9 1097 3 1097 7 50 1193 4 1194 0 1194 6 100 1384 2 1385 0 1385 8 125 1478 5 1479 4 1480 3 150 1572 0 1573 1 1574 2 CT2S PT1000 exhaust Temp C Min Nom Max 0 999 7 1000 0 1000 3 25 1096...

Page 28: ...e system caused by a pump stop The pump interlock by opening the contacts of the room thermostat may be activated only upon making sure the boiler will not be overheated 12 12 Connection of reserve bo...

Page 29: ...to ensure free gravitational flow of water in the boiler circuit active cross section of switching valve 4 has to be larger than or equal to cross section of boiler circuit pipes Use pipes of large c...

Page 30: ...supply check whether wires to mixer closing and opening are not interchanged To do this enter MENU Manual control and open the mixer by selecting Mix1 Open ON When opening the servo the temperature on...

Page 31: ...cross section area of the wire should not be less than 0 5 mm2 12 18 Software update Simultaneous update of the regulator and panel software can be done using memory card only type microSDHC Software...

Page 32: ...Lack of fuel detection method Exhaust only Water and exhaust Boiler hysteresis Purge operation supervision Purge interval supervision Return protection Return protection 4D Return hysteresis Min retu...

Page 33: ...o adequate sensor or additional module is connected or the parameter is hidden Manufacturer menu Reset counters Reset alarms Exhaust alarm temperature Flame return feed time Flame return detection del...

Page 34: ...cycle time OPERATION feed time feeder standstill time Feeder efficiency Efficiency of the fuel feeder in kg h Entered a measured amount of fuel in constant feed feeder working constantly The parameter...

Page 35: ...for exceeding the maximum feeder temperature is displayed When this temperature is exceeded the feeder is engaged for a predefined time with a several minute pause If the temperature drops the regula...

Page 36: ...e boiler Determines pellet boiler temperature below which reserve boiler is activated i e gas boiler Setting 0 value causes deactivation of reserve boiler control and switching joint number 43 44 on a...

Page 37: ...min The circulation pump is operating in cycles for the time of circulation operation time recommended setting is between 60 and 120s Circulation pump operation time CH pump working mode Available opt...

Page 38: ...g it should be set for the value below 45 50 C or even lower when the thermal resistance of this floor is lower Attention setting too lower value of this parameter can lead to unnecessary shut down of...

Page 39: ...r Alarms when an alarm occurs output 43 44 is activated Alarm exhaust temperature Exhaust temperature above which the alarm will be activated Available only in the GRATE mode Flame retract feeding tim...

Page 40: ...cancelled only after the feeder temperature decreases by restarting the regulator The function of protection against flame recession is inoperative if the feeder sensor is disconnected or damaged The...

Page 41: ...ss the Reset button 15 10 Max exhaust temperature exceeded Sensor damage danger This alarm occurs only when using the GRATE and exceeding the maximum exhaust temperature The fan is turned off Its aim...

Page 42: ...parameter can be found in Service settings Burner settings If the parameter Additional feeder operation time is set to 0 this work additional feeder is turns off 17 REPLACEMENT OF PARTS AND COMPONENT...

Page 43: ......

Page 44: ...19 Ignatki 16 001 Kleosin Poland phone 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plumelectronics eu Jacek Kucharewicz ul Sikorskiego 66 16 100 Sok ka Poland tel 48 85 711 94 54 www metalfac...

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