
Step
Action
Yes
No
15
Using an engine cleaner, remove excessive carbon buildup
from the combustion chambers.
NOTE: Refer to the instructions on the engine cleaner.
Retest the system.
Is detonation still present?
Go to step 16.
Done.
16
Review all of the procedures in this table. If all procedures have been completed and no problem found, inspect the
following:
•
CDS G3 scan tool data
NOTE: If there is an active fault
Engine_Misfire
, refer to the
PCM 112 Service Manual
or to
MerCruiser Service Bulletin
2011
‑
11R2
.
•
All of the electrical connections within a suspect circuit or system
Chart S4: Hesitation, Sag, or Stumble
Definition: Momentary lack of response as the throttle lever is advanced. Can occur at all engine speeds, but usually more
severe when first starting out. May cause engine to stall in severe cases.
Step
Action
Yes
No
1
Was the
Visual/Physical Check
completed?
Go to step 2.
Go to the
Visual/
Physical Check
.
2
Did the onboard diagnostic (OBD) system check complete?
Go to step 3.
Connect the CDS G3
service tool and scan for
faults.
3
Inspect the flame arrestor for restrictions, dirt, or damage.
Was a problem found?
Clean or replace the flame
arrestor.
Retest system.
Go to step 4.
4
Check for intermittent opens or shorts to ground in the MAP
sensor circuit.
Was a problem found?
Locate and repair the problem
in the harness.
Retest system.
Go to step 5.
5
•
Using the scan tool, check for proper operation of the
TPS.
•
Check throttle linkage for sticking, binding, or wear.
Was a problem found?
Locate and repair the problem
with the TPS or the throttle
linkage.
Retest system.
Go to step 6.
6
•
Check for contaminated fuel.
•
Check fuel filters and the water‑separating fuel filter.
•
Check for poor fuel quality and improper octane rating.
Was a problem found?
Use known good fuel.
Replace fuel filters.
Go to step 7.
7
Check for proper fuel pressure while the condition exists.
Was a problem found?
Go to
Chart T3
.
Go to step 8.
8
Check the fuel injectors.
Was a problem found?
Repair or replace the faulty
injector.
Go to step 9.
9
Remove the spark plugs and check them for moisture, cracks,
wear, improper gap, burned electrodes, or heavy deposits.
NOTE: If the spark plugs are fouled with gas or oil, determine
the cause of the fouling before replacing the spark plugs.
Was a problem found?
Replace the spark plugs.
Go to step 10.
10 Check the alternator voltage output.
Is the output 13.9–14.7 V?
Go to step 11.
Refer to
Section 4C
‑
Charging System
.
11
Check for obvious overheating issues:
•
Loose serpentine belt
•
Faulty or incorrect seawater pump
•
Restriction in the cooling system
•
Faulty or incorrect thermostat
Was a problem found?
Repair or replace.
Retest system.
Go to step 12.
Troubleshooting
Page 1D-14
© 2016 Mercury Marine
90-8M0099748 eng DECEMBER 2015
Summary of Contents for MERCRUISER
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Page 6: ...90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page iv...
Page 12: ...General Information Notes Page 1A 6 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 70: ...Maintenance Notes Page 1C 54 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 96: ...Troubleshooting Notes Page 1D 26 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 156: ...Installation Notes Page 2B 52 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 202: ...Engine Disassembly Notes Page 3A 46 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 286: ...Engine Troubleshooting Notes Page 3C 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 314: ...Waste Spark System Notes Page 4B 8 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 330: ...Charging System Notes Page 4C 16 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 404: ...MPI ECT Fuel System Notes Page 5A 34 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 424: ...All Models Notes Page 6A 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 448: ...Models with Closed Cooling Notes Page 6C 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 462: ...Water Flow Diagrams Notes Page 6D 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 474: ...Important Information Notes Page 7A 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 477: ...Manifolds and Elbows Notes 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 7B 3...
Page 538: ...Compact Hydraulic Steering Notes Page 8B 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 558: ...Notes Color Diagrams Page 10A 2 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 559: ...Notes Color Diagrams 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 10A 3...
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