
1. Do the first step torque on the rear main bearing cap.
Description
Nm
lb‑in.
lb‑ft
Crankshaft (main) bearing cap bolt—preferred method
First torque
25
–
18.4
2. Using a lead hammer, tap the end of the crankshaft to the rear.
3. Using a lead hammer, tap the end of the crankshaft to the front.
4. Do the final step torque on the bearing cap.
Description
Nm
lb‑in.
lb‑ft
Crankshaft (main) bearing cap bolt—preferred method
Final torque
+90°
Valves and Seals (Without Removing Head)
Valve Spring Assembly Exploded View
a -
Valve
b -
Valve stem oil seal
c -
Valve spring
d -
Valve spring retainer
e -
Valve spring lock
Valve Spring Assembly Removal
1. Remove the rocker arm cover.
2. Remove the spark plug of the cylinder being serviced.
3. Remove the rocker arm assembly.
IMPORTANT: Keep air pressure in the cylinder while springs, caps, and valve locks are removed or the valves will fall into
the cylinder.
4. Install a spark plug port adapter in the spark plug hole and apply 138–206 kPa (20–30 psi) of compressed air to hold the
valves in place.
Description
SPX Part Number
Spark plug port adapter
J23590
NOTE: If compressed air is not available, the piston may be brought up to TDC to keep the valves from falling out of the
cylinder head.
51187
a
b
c
d
e
Engine Inspection and Assembly
90-8M0099748 eng DECEMBER 2015
© 2016 Mercury Marine
Page 3B-69
Summary of Contents for MERCRUISER
Page 2: ......
Page 6: ...90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page iv...
Page 12: ...General Information Notes Page 1A 6 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 70: ...Maintenance Notes Page 1C 54 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 96: ...Troubleshooting Notes Page 1D 26 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 156: ...Installation Notes Page 2B 52 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 202: ...Engine Disassembly Notes Page 3A 46 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 286: ...Engine Troubleshooting Notes Page 3C 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 314: ...Waste Spark System Notes Page 4B 8 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 330: ...Charging System Notes Page 4C 16 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 404: ...MPI ECT Fuel System Notes Page 5A 34 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 424: ...All Models Notes Page 6A 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 448: ...Models with Closed Cooling Notes Page 6C 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 462: ...Water Flow Diagrams Notes Page 6D 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 474: ...Important Information Notes Page 7A 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 477: ...Manifolds and Elbows Notes 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 7B 3...
Page 538: ...Compact Hydraulic Steering Notes Page 8B 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 558: ...Notes Color Diagrams Page 10A 2 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 559: ...Notes Color Diagrams 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 10A 3...
Page 565: ......