
Crankshaft Installation
Main Bearing Tension
IMPORTANT: Ensure that the main bearing is installed under tension. It should require firm pressure to fit the bearing into
position.
30447
Main bearing tension
Main Bearings and Crankshaft
1. Remove the timing sprocket from the old crankshaft and install on the new crankshaft.
2. On the driveshaft extension models—if the old pilot bushing is to be reused, the bushing can be removed without damage
as follows:
a. Fill the pilot bushing cavity with grease.
b. Insert an old transmission input shaft in the bore of the bushing and hit it with a hammer. This will create hydraulic
pressure in the pilot bushing cavity that should force the bushing out.
IMPORTANT: Ensure that all bearings and crankshaft journals are clean.
3. Install the upper main bearing inserts in the engine block.
a -
Upper insert
b -
Oil groove
a
b
59542
Engine Inspection and Assembly
90-8M0099748 eng DECEMBER 2015
© 2016 Mercury Marine
Page 3B-17
Summary of Contents for MERCRUISER
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Page 6: ...90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page iv...
Page 12: ...General Information Notes Page 1A 6 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 70: ...Maintenance Notes Page 1C 54 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 96: ...Troubleshooting Notes Page 1D 26 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 156: ...Installation Notes Page 2B 52 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 202: ...Engine Disassembly Notes Page 3A 46 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 286: ...Engine Troubleshooting Notes Page 3C 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 314: ...Waste Spark System Notes Page 4B 8 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 330: ...Charging System Notes Page 4C 16 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 404: ...MPI ECT Fuel System Notes Page 5A 34 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 424: ...All Models Notes Page 6A 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 448: ...Models with Closed Cooling Notes Page 6C 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 462: ...Water Flow Diagrams Notes Page 6D 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 474: ...Important Information Notes Page 7A 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 477: ...Manifolds and Elbows Notes 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 7B 3...
Page 538: ...Compact Hydraulic Steering Notes Page 8B 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 558: ...Notes Color Diagrams Page 10A 2 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 559: ...Notes Color Diagrams 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 10A 3...
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