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90-830296005   FEBRUARY  2010 

 © 2010 Mercury Marine 

 Page  1 / 7

PROPELLER INSTALLATION INSTRUCTIONS

IMPORTANT:   This document guides our dealers, boatbuilders, and company service personnel in the proper installation or

service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar

Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or

servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the

product.

NOTE:   

After completing installation, place these instructions with the product for the owner's future use.

Propeller Installation

Some propeller installations may require the use of special OEM mounting hardware not included with this propeller. Use only

hardware specified by the engine OEM. Special trim tab or anodic plate may need to be purchased separately for propeller

clearance. Use the original propeller hardware or order replacements for worn or damaged parts.

!

 WARNING

Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death

due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery

before maintaining, servicing, installing, or removing engine or drive components.

!

 WARNING

Rotating the propeller shaft may cause the engine to crank over and start. To prevent this type of accidental engine starting

and possible serious injury caused from being struck by a rotating propeller, always turn the ignition key or lanyard stop switch

to the "OFF" position and remove the spark plug leads from the spark plugs while servicing.

1. Disconnect all of the battery leads from the battery.
2. Remove the spark plug leads and ground them to the engine block.
3. Lubricate the propeller shaft splines with one of the following lubricants.

12733

Tube Ref No.

Description

Where Used

Part No.

34

Special Lubricant 101

Propeller shaft splines

92-802865Q02

94

Anti-Corrosion Grease

Propeller shaft splines

92-802867Q 1

95

2-4-C with Teflon

Propeller shaft splines

92-802859A 1

Flo‑Torq I Propeller Installation

1. Install the thrust washer onto the propeller shaft.
2. Install the propeller.

Summary of Contents for 90-830296005

Page 1: ...or damaged parts WARNING Performing service or maintenance without first disconnecting the battery can cause product damage personal injury or death due to fire explosion electrical shock or unexpect...

Page 2: ...e nut to the specified torque 3 Bend the tabs of the tab washer into the rear thrust hub 4 The propeller must be locked between the forward thrust washer and aft adapter The propeller must not move on...

Page 3: ...terference or binding does not exist between the gear housing and the propeller NOTE A small amount of rotation play and forward aft play is normal Flo Torq Reflex Drive Hub Installation Installing th...

Page 4: ...ified torque Bend the tabs on the tab washer onto the nut IMPORTANT The Flo Torq Reflex drive hub requires the use of the propeller nut included with the drive hub kit The use of a propeller nut that...

Page 5: ...Description Nm lb in lb ft Nut 74 6 55 Bravo Three Propeller Installation IMPORTANT Mercury Marine Bravo Three propellers are matched sets Do not operate the drive without a front and rear propeller o...

Page 6: ...scription Nm lb in lb ft Forward propeller nut 136 100 Aft propeller nut 81 60 Anode screw 27 20 IMPORTANT Check the tightness of both propellers after 20 hours of operation Tighten the propeller nuts...

Page 7: ...ance Vent System The performance vent system PVS was created to help our customers optimize Mercury Propellers on their personal boat and unique boating conditions PVS allows the boater to custom tune...

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