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Mercury 350 Mag EFI Gen+ Tournament Ski, User Manual, Page: 1 / 68

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Mercury 350 Mag EFI Gen+ Tournament Ski User Manual Download Page 1

Gasoline Engines - Ski Models

1996, Mercury Marine

90-860177972   1096

Summary of Contents for 350 Mag EFI Gen+ Tournament Ski

Page 1: ...Gasoline Engines Ski Models 1996 Mercury Marine 90 860177972 1096...

Page 2: ...our MerCruiser power package When contacting your Authorized MerCruiser Dealer about service always specify model and serial numbers The description and specifications contained herein were in effect...

Page 3: ...350 Magnum MPI Gen Black Scorpion 1 2 3 2 4 5 74192 350 Magnum EFI Gen 2 1 3 2 4 5 73694 454 Magnum MPI NOTE The numbers seen on illustrations are reference for numbered items above 2 1 3 2 73306 4 5...

Page 4: ...Drain Plug and Bilge Pump 12 Attention Required After Submersion 12 Launching And Boat Operation Care 13 Stolen Power Package 13 Replacement Service Parts 13 Do It Yourself Maintenance Suggestions 14...

Page 5: ...pection And Maintenance 47 Cold Weather Or Extended Storage 48 Power Package Lay Up 48 Battery Winter Storage 48 Power Package Recommissioning 48 Troubleshooting 49 Warranty Information 53 Owner Warra...

Page 6: ...ORTION CONTACT YOUR DEALER FOR A DEMONSTRATION OF ACTUAL STARTING AND OPERATING PROCEDURES NOTICE Throughout this publication and on your power package WARNINGS and CAUTIONS accompanied by the Interna...

Page 7: ...ves far enough away from the operator s position to activate the switch This would occur if the operator falls overboard or moves within the boat a sufficient distance from the operator s position Thi...

Page 8: ...6 CA400 Courtesy of ABYC 1 2 3 4 5...

Page 9: ...d nausea Do not mistake for seasickness Poor Ventilation Under certain running and or wind conditions permanently enclosed or canvas enclosed cabins or cockpits may draw in carbon monoxide Install one...

Page 10: ...compass and map or chart of area 7 Spare operating equipment batteries bulbs fuses etc 8 Transistor radio 9 Drinking water Know signs of weather change and avoid foul weather and rough sea boating Tel...

Page 11: ...or other property where the damage value exceeds 500 00 or 4 there is complete loss of the boat Seek further assistance from local law enforcement CA282 Protecting People In The Water While You Are C...

Page 12: ...ing off plane Shifting weight to front bow will Improve ease of planing Improve rough water ride At extremes can cause boat to veer back and forth bow steer CA8 Bottom Of Boat To maintain maximum spee...

Page 13: ...s speed for the boater but the coming of cool dry weather In pointing out the practical consequences of weather effects an engine running on a hot humid summer day may encounter a loss of as much as 1...

Page 14: ...djustments for maximum efficiency Familiarize the customer with the on board equipment Explain and demonstrate the operation of the power package and boat At the time of delivery the dealer should pro...

Page 15: ...re or explosion Use of replacement electrical ignition or fuel system components which do not comply to these rules and regulations could result in a fire or explosion hazard and should be avoided Whe...

Page 16: ...e adjustment to correct the problem Do not telephone the dealer service office or the factory to attempt for them to diagnose a problem or request the repair procedure It is difficult for them to diag...

Page 17: ...eaches normal operating temperature Frequently check crankcase oil level Add oil if needed It is normal for oil consumption to be high during break in period CA211 After Break In Period To help extend...

Page 18: ...16 CC93 Operation 70514 70515 70516 70523 70517 70522 70518 70521 70519 1 2 3 4 5 6 7 8 9...

Page 19: ...achometer indicates engine RPM 3 Oil Pressure Gauge indicates engine oil pressure 4 Battery Meter indicates battery voltage 5 Water Temperature Gauge indicates engine operating temperature 6 Fuel Gaug...

Page 20: ...18 CC180 70516 1 2 3 72957 70518...

Page 21: ...nce the engine starts the buzzer should stop EFI Models the buzzer will sound for 2 seconds when ignition switch is turned to RUN position prior to cranking the engine After 2 seconds the buzzer shoul...

Page 22: ...20 CC435 70525 4 3A 3B 74830 3C 71585 2 72852 74898 1A 1B...

Page 23: ...gine and instrumentation wiring Reset circuit breaker If breaker remains open electrical overload has not been eliminated Further checks must be made on electrical system 2 On EFI Models A 90 Amp fuse...

Page 24: ...22 CC166 1 3 2 4 5 73866...

Page 25: ...fety warning on the use of this switch 4 Control Handle Tension Adjustment Screw This screw can be adjusted to Increase or Decrease the tension on the control handle This will help prevent Creep of th...

Page 26: ...B EFI Engine Position throttle setting as follows COLD ENGINE Leave in neutral idle speed position WARM ENGINE Leave in neutral idle speed position FLOODED ENGINE Turn ignition switch to ON position P...

Page 27: ...al stop engine Turn ignition key off Check engine oil level Check for fuel oil water fluid and exhaust leaks ect Turn battery switch OFF if so equipped Turn battery switch ON if so equipped Check shif...

Page 28: ...ne is also acceptable DO NOT use leaded gasoline Outside USA and Canada having a posted pump Octane Rating of 90 RON minimum Premium gasoline 98 RON is also acceptable If unleaded gasoline is not avai...

Page 29: ...n increased inspection frequency for leaks and abnormalities is required IMPORTANT When operating a MerCruiser engine on gasoline containing alcohol storage of gasoline in the fuel tank for long perio...

Page 30: ...ve Ground Alternator Rating 55 Amps Recommended Battery Rating Min 375 cca or 475 mca or 90 Ah 1 Power Rated in Accordance with NMMA National Marine Manufacturers Association rating procedures 2 Power...

Page 31: ...ernator Rating 65 Amps Recommended Battery Rating Min 550 cca or 700 mca or 120 Ah 1 Power Rated in Accordance with NMMA National Marine Manufacturers Association rating procedures 2 Power Rated in Ac...

Page 32: ...Battery Rating Min 650 cca or 825 mca or 180 Ah 1 Power Rated in Accordance with NMMA National Marine Manufacturers Association rating procedures 2 Power Rated in Accordance with BSO SAV rating proce...

Page 33: ...Drive Transmission Dexron III Transmission Fluid or 10 wt tractor hydraulic fluid meeting the C 3 TO 2 specification Preferably Mobil 424 Chevron or Citgo 2 Walter V Drive Transmission SAE 30 Heavy D...

Page 34: ...Oil Check level W kl Transmission Fluid Check level W kl Closed Cooling System Coolant If so equipped Check level Weekly Battery Check level and inspect for damage Drive Belt Inspect condition and ch...

Page 35: ...Replace Positive Crankcase Ventilation Valve if so equipped E d f fi b i d h f In Fuel Filter Mounted on starboard side of Plenum E d f fi b i d h f Electrical system Check for loose or damaged wiring...

Page 36: ...34 CC665 3 70543 4 5 71419 74827 2 75058 74832 4 6 75192...

Page 37: ...Velvet Drive Transmissions Stop engine and quickly check fluid level by turning T handle counterclockwise to remove dipstick Fluid level should be up to full mark If low add specified fluid through di...

Page 38: ...36 CC667 1A 71170 73694 75191 2 1B...

Page 39: ...to be restarted to prevent contami nated water from flowing back into engine To prevent silt and or salt buildup in cooling system flush with freshwater at specified intervals 1 Disconnect water inle...

Page 40: ...38 CC534 1 70562 70353 2 A A B C D E 3...

Page 41: ...ressing upper strand of belt at point shown Belt should depress 1 4 in 6mm CC520 Serpentine Drive Belt If So Equipped WARNING Avoid injury caused by hands or clothing being caught between belts and pu...

Page 42: ...40 CC366 50681 1A 71169 1B...

Page 43: ...ator tank EFI models are equipped with a sight tube which gives visible evidence of a ruptured fuel pump diaphragm If fuel is visible in tube fuel pump and or vapor separator tank should be replaced b...

Page 44: ...42 CA97 1 71925 71918 SEE CAUTION...

Page 45: ...uel mixture setting Tampering with the mix ture setting on this engine could affect the exhaust emissions level thus voiding the emissions certifica tion These seals should only be removed by an autho...

Page 46: ...44 CA101 2 71926 71921 71923 71919 4 3...

Page 47: ...r this engine The only item that must be supplied by the boat owner operator is the exhaust elbow test probes These test probes should have been provided with your power package They should be carried...

Page 48: ...skin eyes and clothing Batteries also produce hydrogen and oxygen gases when being charged This explosive gas escapes fill vent cell caps and may form an explosive atmosphere around the battery for se...

Page 49: ...n CA105 Inspection And Maintenance Inspect power package often and at regular intervals to help maintain its top operating performance and correct potential problems before they occur The entire power...

Page 50: ...NEGATIVE battery terminal and POSITIVE battery cable to POSITIVE battery terminal If battery cables are reversed electrical system damage will result 2 Install fully charged battery Clean battery cab...

Page 51: ...d starting procedure Empty fuel tank or fuel shutoff valve closed Fill tank or open valve Faulty fuel pump Carburetor Models Check sight tube for fuel Have Authorized MerCruiser Dealer replace pump if...

Page 52: ...eplace kinked lines or blow out lines with compressed air to remove obstruction Flame Arrestor plugged with foreign material Clean Flame Arrestor EFI System fault If So Equipped Have EFI System checke...

Page 53: ...pressure cap Kinked collapsed or broken hose Straighten or replace hose Transmission fluid cooler and or engine oil cooler plugged with foreign material Disconnect hoses from coolers and flush out wi...

Page 54: ...ociated electrical connections and wires especially battery cables Clean and tighten faulty connections Repair or replace damaged wiring Alternator drive belt loose or in poor condition Replace and or...

Page 55: ...nty claims will not be accepted without presentation of this card A temporary Owner Warranty Registration Card will be presented to you when you purchase the product It is valid only for 30 days from...

Page 56: ...ler may ask you for the Warranty Registration Card to verify date of purchase and to use the information on the card to prepare the warranty claim form s In some countries the Marine Power Service Cen...

Page 57: ...of boat design for necessary access to the Product V Claim shall be made under this warranty by delivering the Product for inspection to a MerCruiser dealer authorized to service the Purchaser s produ...

Page 58: ...distributor The Marine Power Service Center or distributor shall then arrange for the inspection and repair provided such service is covered under this warranty Purchaser shall pay for all related tr...

Page 59: ...TATION OR EXCLUSION MAY NOT APPLY TO YOU V This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state or country to country VI Other details...

Page 60: ...no Authorized Dealers in area who can perform the work required or have no facilities to haul out etc and prior factory approval has been given to have the work performed at this facility All inciden...

Page 61: ...istration records will be changed on the factory computer registration file There is no charge for this service Outside the United States and Canada please contact the distributor in your country or t...

Page 62: ...Authorized Dealer Refer to the Yellow Pages of the telephone directory If for any reason you cannot obtain service contact the nearest Regional Service Center Outside the United States and Canada con...

Page 63: ...f this has already been done then contact the owner of the dealership 2 Should you have a question concern or problem that cannot be resolved by your deal ership please contact Mercury Marine Service...

Page 64: ...nkston Road Dandenong Victoria 3164 Australia Europe Middle East Africa 32 87 32 32 11 32 87 31 19 65 Marine Power Europe Inc Parc Industriel de Petit Rechain B 4800 Verviers Belgium Mexico Central Am...

Page 65: ...om hvor dan du kan anskaffe en Betjenings og vedligeholdelsesmanual eller en manual med vedligeholdelsesprocedur er p et andet sprog En liste med reservedelsnumre for andre sprog leveres sammen med di...

Page 66: ...y Marine eller Marine Power En liste over delenumre for andre spr k f lger med aggregatet cah464 Outros Idiomas Para obter um Manual de Opera o e Manuten o ou um Manual de Procedimentos de Manuten o e...

Page 67: ...sponding part number Manual Part Number Official Use Only Qty Price Each Total Price Service Manual Engine 90 30 00 Service Manual Drive 90 30 00 Service Manual Remote Control 90 30 00 Parts Manual En...

Page 68: ...eturn with Payment to Mercury Marine Attn Publications Dept P O Box 1939 Fond du Lac WI 54936 1939 Ship To Please Print or Type This is your Shipping Label Name Address City State Zip 66 METHOD OF PAY...

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