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G  Gearmotor

1.

With outer case removed (Section A), disconnect
motor leads from on/off switch and Conveyor speed
control and cut wire ties at floor panel.

2.

Remove the 2 retaining bolts from the underside of the
unit.

3.

Remove the drive chain and lift out the motor.

4.

Separate motor from motor mounting bracket by
removing the 4 slotted screws on the bracket.

5.

Using a 1/16” Allen wrench, remove the drive sprocket
from the motor shaft.

6.

Attach new gearmotor to motor mounting bracket.

7.

Install drive sprocket on motor shaft making sure the
Allen screw rests on the flat of the shaft.  

DO NOT

tighten set screw.

8.

Install new motor with bracket attached.  

DO NOT

tighten retaining bolts.

9.

Replace drive chain over sprockets.

10. Slide motor to right until drive chain is taut.  There

should be approximately ¼” play in the drive chain.
Tighten retaining bolts on underside of unit.

11. Check drive chain alignment.  Tighten drive sprocket

set screws.

12. Re-attach motor leads to on/off switch and Conveyor

speed control.  (Refer to appropriate wiring diagram)

H  Drive Chain

1.

With outer case removed (Section A), loosen the 2
motor mounting bracket retaining bolts on underside of
unit, but do 

NOT 

remove.

2.

Slide motor to the left to loosen drive chain tension.

3.

Remove drive chain.

4.

Install new chain over sprockets with open looped side
of chain facing out.

5.

Slide motor to right to tighten drive chain tension.
There should be approximately ¼” plat in the drive
chain.

6.

Check for proper drive chain alignment.
(See Figure 6 & 7)

7.

Tighten motor mounting bracket retaining bolts on
underside of unit.

I  Drive (Motor) Sprocket
NOTE:  RT-2AR model use an
8T sprocket

1.

With outer case removed (Section A), and drive
chain removed (Section H) loosen the set screw
on sprocket with a ¼” Allen wrench and removed
sprocket.

2.

Install new sprocket on motor shaft making sure
Allen screw rests on the flat of the shaft.

3.

Replace drive chain.  (Section H)

J  Rear (Conveyor) Shaft
Sprocket
NOTE:  RT-2AR model use an
32T sprocket

1.

With outer case removed (Section A), and drive
chain removed (Section H), loosen the 2 set
screws on sprocket with a 1/16” Allen wrench
and remove sprocket.

2.

Install new sprocket on conveyor shaft aligning
the 2 set screws with the holes on the shaft.

3.

Replace drive chain.  (Section H)

3

Summary of Contents for RT-2AR

Page 1: ...side 12219 1 Legs 1 plastic 12668 4 Control panel 12060 1 Control panel decal 12061 1 Savory logo 12523 1 Savory lubricant 21720 1 PARTS SERVICE MANUAL for RT 2AR Adjustable Range Toaster The information found in this Manual will prove very helpful Although the instructions are easy to follow all repair procedures should be carried out by a qualified Merco Savory Certified Service Representative T...

Page 2: ...ppropriate wiring diagram NOTE The two 2 infinite controls on the RT 2AR model serve as on off switches to the heating ele ments The upper infinite knob controls the upper elements and the lower infinite knob controls the lower heating elements F Speed Control P C Board As sembly NOTE The speed control and P C board are wired together and must be replaced as an assembly 1 With control panel remove...

Page 3: ...ring diagram H Drive Chain 1 With outer case removed Section A loosen the 2 motor mounting bracket retaining bolts on underside of unit but do NOT remove 2 Slide motor to the left to loosen drive chain tension 3 Remove drive chain 4 Install new chain over sprockets with open looped side of chain facing out 5 Slide motor to right to tighten drive chain tension There should be approximately plat in ...

Page 4: ...e chain under front shaft and push towards rear of unit Bring chain up and over rear shaft assembly and pull towards front Connect links CAUTION MAKE SURE CHAIN IS NOT INSTALLED AT AN ANGLE 7 Push back on rear shaft assembly until excess slack is removed from chain Holding tension tighten both the rear shaft adjusting brackets and bearing retaining brackets on both sides of unit 8 Check for proper...

Page 5: ...haft sprocket Section J 6 Remove bearing retainer brackets at both sides of unit and slide bearings out Shaft can be replaced at this time if needed Note proper orientation of hex head spacers 7 Replace bearings and rear shaft if neces sary shaft sprockets and drive chain Section H 8 Replace conveyor chain Section K M Power On Light 1 With control panel removed Section A disconnect wire leads from...

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Page 8: ...8 1111 N Hadley Rd Fort Wayne In 46804 Tel 800 701 2992 Fax 260 436 0735 www mercosavory com ...

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