MEMMINGER-IRO MRA 2 Operating Instructions Manual Download Page 5

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Description

function

The hollow shaft encoder detects and measures machine 

movements  and  rotation,  translates  this  measurement 

into a signal and then sends the signal to the control unit 

where it is used to control the MRA 2 motor. The GT3 

console is used to precision set the yarn feed rate for 

each individual belt. The yarn feed rate for fabric press-off 

rectification can be reduced by programming. The MRA 

2 motors can run in both directions. This means that the 

feeder for S and Z yarns can be run with left-handed or 

right-handed direction of rotation. 

In the event of a mains power failure, capacitor batteries 

will continue to power the system until the machine has 

come to a complete standstill. If a fault occurs during an 

operating cycle, the machine will be powered down; it will 

not be possible to restart the machine. 

MRA 2 motors can be exchanged when required without 

the need for any reprogramming. 

Components

MrA 2 motor:

 The MRA 2 motors receive control signals 

from the control unit and drive the toothed belts at the 

speed for the set yarn feed rate. In order to handle speed 

changes, manual operation and starting and stopping, 

the motor incorporates advanced control technology. The 

MRA 2 motor incorporates a frequency converter which 

converts line current into three-phase alternating current 

with variable frequency. No additional electrical cabinet is 

required because the converter is already incorporated 

in the motor. 

GT3 console

: The GT3 console is used to enter all the 

parameters needed to install and operate the system.

Control unit:

 The control unit is powered from the mains 

power supply at 3 x 400 V AC. It can power up to six MRA 

2 motors. It stores operating parameters and distributes 

information from the GT3 console and the hollow shaft 

encoder.  The  GT3  console  is  used  to  enter  the  yarn 

feed  rate  and  displays  the  information  about  machine 

movements received from the hollow shaft encoder. This 

information  is  processed  by  the  control  unit  and  then 

transmitted to the MRA 2 motors. 

Hollow  shaft  encoder:

  The  hollow  shaft  encoder  is 

installed on the drive shaft and is connected via a gear 

box to the machine cylinder. The hollow shaft encoder 

detects cylinder movements, translates these into pulses 

and transmits the pulses to the control unit. 

Capacitor batteries:

 In the event of a mains power failure, 

the batteries ensure that the system continues running 

until the machine has come to a complete standstill; this 

prevents yarn breakage. 

unit components

1  -  MRA 2 motors

2  -  GT3 console

3  -  Control unit

4  -  Hollow shaft encoder

5  -  Capacitor batteries

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Summary of Contents for MRA 2

Page 1: ...Operating Instructions english 027 920 000 01 27 05 09 MRA 2...

Page 2: ......

Page 3: ...one diameter ring with two toothed belts 5 Twin motors on two different diameter rings with four toothed belts 5 Single motor and twin motors on three different diameter rings with five toothed belts...

Page 4: ...circular knitting machine The power supply to the MRA 2 must be switched on and off from the main switch of the circular knitting machine This means that the MRA 2 can only be powered up when the mach...

Page 5: ...nology The MRA 2 motor incorporates a frequency converter which converts line current into three phase alternating current with variable frequency No additional electrical cabinet is required because...

Page 6: ...allation options Single motors on two different diameter rings with two toothed belts Single motor on one diameter ring with one toothed belt Single motors on two same diameter rings with two toothed...

Page 7: ...tions Twin motors on two different diameter rings with four toothed belts Twin motor on one diameter ring with two toothed belts Single motor and twin motors on three different diameter rings with fiv...

Page 8: ...ate in order to fine adjust the hollow shaft encoder ratio see the section Setting the hollow shaft encoder for the set yarn feed rate Example 10 8 1 Setting the toothed belt length MPF unit on the fe...

Page 9: ...4 onto the drive shaft 8 Screwthescrew 1 oftheadapter 2 intothekeyway on the drive shaft 8 Attachtheencodersupport 6 tothedrivebar column 9 of the knitting machine Caution Only the rotor 3 of the hol...

Page 10: ...r on the machine foot 585 V 530 V 485 V 440 V 585 V 530 V 485 V 440 V 585 V 530 V 485 V 440 V Power supply from knitting machine 3 x 440 585 V 50 60 Hz Power supply for the control unit 3 x 400 V 50 6...

Page 11: ...n i Fitting the MRA 2 motors Attach the MRA 2 motors 7 to the motor flange 3 with the cheese head screws 5 Adjust the toothed pulley 2 with the cone clamping element 1 to the same height as the tensio...

Page 12: ...up against the flanks of the tension rollers belts will be damaged if they run up against the flanks Do not kink or twist the toothed belts Fitting the GT 3 console Fit the GT 3 console to the motor...

Page 13: ...ions Connect up the MRA 2 system as shown on the terminal connection diagram Caution The MRA 2 must only be installed and serviced by qualified electricians working in accordance with current electric...

Page 14: ...tthislevelcanconfiguretheencoder the number of teeth on the MRA 2 motor toothed pulley the feeder direction of rotation and the unit of measurement metres or inches used Operation Layout of GT3 consol...

Page 15: ...of hollow shaft encoder revolutions per machinerevolution i e theratiobetweenthemachine cylinder and the hollow shaft encoder 2 Information Enter the ratio on the system before you install theunit se...

Page 16: ...t enter the yarn feed rate per feeder revolution 2 and the number of teeth on the toothed pulley 3 using the touchpad 1 3 2 YoucannotmodifythedefaultsettingsfortheMPF MER B MER C and MCF feeders Set t...

Page 17: ...r ratio Start the knitting machine Measure the actual yarn feed rate per machine revolution If the actual yarn feed rate does not match the origi nal yarn feed rate you must adjust the hollow shaft en...

Page 18: ...ation Yarn feed rate reduction factor 1 To modify the reduction factor enter the password 2810 Number of machine revolutions for which fabric press off rectification is valid 2 Numberofmachinerevoluti...

Page 19: ...t occurs this is indicated immediately on the GT 3 console display Operation Console menu Software version of GT3 console 1 Modify the unit of measurement 2 metres or inches Change the user language S...

Page 20: ...nnect a motor cable you must power down the knitting machine Wait two minutes before unplugging the motor cable Yes Set the parameters correctly The MRA 2 motor does not run Check if the MRA 2 motor h...

Page 21: ...19 MRA 2 motor Dimensions 75 187 5 14 94 129 5 159...

Page 22: ...20 Control unit Dimensions 118 20 105 33 151 210 18 5...

Page 23: ...21 GT3 console Dimensions 200 47 2 5 150 Hollow shaft encoder 30 80 30 6 6 10 5 25 111 1 7 8 3xM4...

Page 24: ...rt 4 2 Testing and measurement techniques Electrostatic discharge immunity test EN 61000 4 3 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency elec...

Page 25: ......

Page 26: ...Mutz Stra e 7 Internet www memminger iro de D 72280 DORNSTETTEN 2006 MEMMINGER IRO GmbH D 72277 DORNSTETTEN Nachdruck auch auszugsweise nur mit schriftlicher Genehmigung der MEMMINGER IRO GmbH nderun...

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