Meler PS 20 NON STOP+ Instruction Manual Download

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FOCKE MELER GLUING SOLUTIONS

4-24

MELTER OPERATION

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

10 min

1.4 Auto Standby - OFF

Standby desactivation

Activity control

Standby due to lack of recharge

Standby

OFF

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

XDI1

XDI2

DI3

DO2

XDO3

XDO4

2.3 Input / Output

Imputs

Outputs

Standby

ON / OFF

Level

Machine ready

Alarm

Activity

1.4 Auto Standby - OFF

This function can program the following work parameters:

• Standby Deactivation:

automatically deactivates the ‘General Standby’

mode activated manually. Once the minutes programmed in the unit have

passed, the heating process will start again.

If the ‘Calendar’ is active, the unit will follow the programmed calendar.

• Activity control: This lets you configure the times for changing to

Standby mode and to Inhibition (OFF) when the activity signal ceases.

The activity of the line is monitored from a digital input. When it detects

that there is no activity, the unit changes to Standby mode after the

programmed time has passed, and changes to Inhibition mode when the

second time has passed.

• Standby por falta de recarga:

el equipo cambia automáticamente a

Standby cuando detecta una falta de adhesivo y no ha detectado una

recarga transcurrido el tiempo programado.

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

C1 C2 C3 C4 C5 C6

Calendar

Hour

Standby

OFF

07:00

11:00

13:15

15:00

00.00

Enable all the calendars

Mode ON

Standby

OFF

Part

Production in the main unit

Standby

Off

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

DI1

DI2

DI3

DO2

DO3

DO4

2.3 Input / Output

Imput

Output

Standby

COMs OFF

Pump OFF

Level

Machine ready

Alarm

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

XDI1

XDI2

DI3

DO2

XDO3

XDO4

2.3 Input / Output

Imputs

Outputs

Standby

ON / OFF

Level

Machine ready

Alarm

Activity

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

Group OFF

OFF Group: 1

Temperature

State

Area

Standby

OFF

1.1: Hose 1

1.2: Applicator 1

2.1: Hose 2

2.2: Applicator 2

3.1: Hose 3

3.2: Applicator 3

General Standby

General OFF

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

XDI1

XDI2

DI3

DO2

XDO3

XDO4

2.3 Input / Output

Imputs

Outputs

Standby

ON / OFF

Level

Machine ready

Alarm

Activity

HMI

: S02001100 v1.0.106

: S02200100 v1.0.084

: S02102100 v1.0.106

: S02101100 v1.0.106

10 min

1.4 Auto Standby - OFF

Standby desactivation

Activity control

Standby due to lack of recharge

Standby

OFF

Summary of Contents for PS 20 NON STOP+

Page 1: ...GLUING SOLUTIONS MA 5195 ENG 010620 ADHESIVE MELTER PS20 NON STOP INSTRUCTIONS MANUAL ...

Page 2: ... strictly prohibited The specifications and information contained in this manual may be modified without prior notice This manual is a translation of the original that was written by Focke Meler Gluing Solutions S A in spanish language If there is any discrepancy between the different versions of this manual the original written in the spanish language shall prevail Focke Meler Gluing Solutions S ...

Page 3: ...laration 1 3 Intended use 1 4 Limited use 1 4 2 INTRODUCTION 2 1 Modes of operation 2 2 Identifying the melting equipment 2 2 Main components 2 3 Control panel components 2 4 PS20 NS range 2 5 Pneumatic by pass valve pressure control system VP 2 6 3 INSTALLATION 3 1 Introduction 3 1 Installation requirements 3 1 Free space 3 1 Electrical Consumption 3 2 Compressed air 3 2 Other factors 3 3 Unpacki...

Page 4: ...r equipment 4 6 Manual pumping permmision 4 7 Melter equipment display 4 8 General characteristics 4 9 Navigation icons 4 9 Save changes 4 9 Interpretación de las pantallas 4 9 Home display 4 10 General temperature status 4 10 Alarms status 4 11 Calendar status 4 11 Melter plate status 4 11 Pumping status 4 12 Temperature status 4 12 Temperature and Heating Shortcut displays 4 13 Programming of te...

Page 5: ...itions 4 23 1 4 Auto Standby OFF 4 24 1 5 Extra temperature settings 4 25 2 General settings Menu 4 26 2 1 Password management 4 26 2 2 Extra settings 4 27 2 3 Configuration of input and output signals 4 28 2 4 Restore default values 4 28 3 Load Menu 4 29 Screen 1 Minimum adhesive level sensor 4 29 4 Statistics Menu 4 29 5 Pumping Menu 4 30 Automatic pumping block function 4 31 Automatic pumping b...

Page 6: ... 2 Cleaning the tank 5 2 Changing adhesive type 5 2 Cleaning burnt adhesive 5 3 Emptying the tank 5 3 Cleaning the bottom of tank 5 4 Cleaning the push plate 5 6 Cleaning the distributor 5 6 Cleaning the capacitive sensor 5 7 Sensitivity adjustment of the capacitive sensor 5 7 Sensitivity adjustment of the capacitive sensor 5 7 Verification of the sensor regulation 5 8 Pump maintenance 5 9 Inspect...

Page 7: ...8 PNEUMATIC DRAWING 8 1 Components list 8 1 Pneumatic by pass valve pressure control system VP 8 3 9 SPARE PARTS LIST 9 1 A COVER ASSEMBLY 9 3 B TANK GROUP 9 4 C SIMPLE DISTRIBUTOR 9 6 D DOUBLE DISTRIBUTOR 9 7 E FILTER AND PRESSURE VALVE GROUP 9 8 F MOTOR PUMP GROUP 9 9 G ELECTRICAL CABINET 9 10 H PNEUMATIC GROUP 9 12 EC DECLARATION OF CONFORMITY 10 1 ...

Page 8: ...FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank ...

Page 9: ...erform maintenance on it Also provide necessary safety material appropriate clothing footwear gloves and safety glasses In all cases observe local regulations regarding risk prevention and safety Symbols The symbols used on both the melter applicator equipment and in this manual always represent the type of risk we are exposed to Failure to abide by a warning signal may result in personal injury a...

Page 10: ...voltage Periodically inspect the cables to check for crushing wear and tear as well as to prevent tripping and falls as a result of their placement Although the system meets EMC requirements it is inadvisable to use devices that transmit high levels of radiation i e mobile phones or soldering equipment in their vecinity Hydraulic components As this is a pressurized system precautions related to th...

Page 11: ...ler systems are designed for use with hot melt adhesives They should not be used with any other type of material and especially not with solvents which may cause personal injury or damage to internal system components Some units are specifically designed to use polyurethane reactive PUR hot melt adhesives Using PUR on a unit that is not prepared for that purpose may cause severe damage to the unit...

Page 12: ...bels accompanying the equipment using adequate means of protection during each mode of operation Limited use The equipment should never be used under the following conditions Use with reactive polyurethane or any other material that might cause safety or health risks when heated Use of equipment in environments where cleaning is necessary using water jets Use of equipment to heat or melt food prod...

Page 13: ...G PS20 NON STOP DRUM UNLOADER MANUAL 2 INTRODUCTION In this manual you will find information about the installation use and main tenance of the hot melt adhesive melter in meler s Non Stop drum unloader hereinafter PS20 Non Stop ...

Page 14: ...unit heats the areas up to the programmed temperature The pump is kept disabled STANDBY Mode Low consumption The melter remains in standby while maintaining all active areas at a programmable temperature The pump remains disabled WARNING Mode The melter detects an incorrect operation or warns the operator about the event The unit can continue to operate ALARM Mode The melter detects an operation e...

Page 15: ...h 5 Electrical connection 6 Unit transport wheels 7 Hose applicator electrical connections 8 Hose output distributor up to 2 hydraulic connections per motor single pump or 4 per motor double pump assembly 9 Mechanical by pass valve pressure control 10 Pneumatic by pass valve pressure control optional system 11 Drain valve 12 Light tower system optional 1 2 4 10 10 5 6 3 6 11 11 8 9 7 12 ...

Page 16: ...OLUTIONS 2 4 INTRODUCTION Control panel components 1 Touch screen 2 Status central leds GREEN YELOW RED 3 RED led pumping OFF 4 STOP RED Button Start Stop Pump 5 Touch screen ON OFF button 6 GREEN led power ON 1 2 3 4 5 6 ...

Page 17: ...er red ámber green white Pump on off connector in blank No switch connector SW with switch connector External temperature in blank No External temperature EXT With External temperature integated B1 Gear Pump S1 1cc rev S2 5 2 5cc rev S4 4cc rev S8 8cc rev S15 15cc rev D0 93 2x0 93cc rev D1 86 2x1 86cc rev D3 71 2x3 71cc rev D4 8 2x4 8cc rev Certifications in blank CE Communications in blank No com...

Page 18: ...ional valve which is commanded by an external signal 0 10V signal By defect the conversion is the following 0 V 0 pneumatic bars 10 V 6 pneumatic bars With this operating mode the pressure at the bypass automatically varies and so on the quantity of adhesive applied It is important to keep a minimum pump speed in order to maintain the demanded adhesive FILTER VP ...

Page 19: ...e melter equipment if required Power cord and plug for electrical power Pneumatic conduct and connection to the compressed air system Multicore cable for external electrical control Optionally a gas ventilation system Installation requirements Before installing PS20 NS melter equipment we must make sure that the space assigned to it permits installing connecting and using the entire system Similar...

Page 20: ...s the equipment from its power source It is protected from power surges and short circuits by means of magnetothermic switches and it is equipped with personal protection from branching to mass by way of a differential cir cuit breaker Consumption figures according to melter and output configuration are inclu ded in the table in the section Electrical power connection Compressed air As an option a...

Page 21: ...e tank interior etc are easily accessible Unpacking Before proceeding with the installation of the melter it should be removed from its location on a pallet and examined in order to detect any possible breakage or deterioration Communicate any defect even to the outer packing materials to your Meler Representative or to the Main Office Contents The PS20 NS melter packing materials may contain acce...

Page 22: ...net door as far as possible Thread the power cord Ø14 18 mm through the electrical wall bushing Pg 32 and fasten it to the inside anchor making sure that the cord reaches the power terminals block inside the cabinet Connect each wire in the power cord to its corresponding place on the power terminals block as shown in the figures Pneumatic connection If a pneumatically controlled by pass pressure ...

Page 23: ...tor electrically connect them to the connector with the same number as the output they use It is preferable to use couplings at a 45 or 90 angle to minimize the space the hoses occupy Using straight couplings usually results in curves with very small radii that may damage the inside of the hose Save the screw on caps that are removed from the distributor in order to connect a hose They may be nece...

Page 24: ...C 200mA XDI 2 2 IN Activity Auto Standby OFF 1 Contact for the activity control signal to switch the unit to Standby and off mode 2 XDI 3 1 24 VDC 200mA XDI 3 2 IN ON OFF communications 1 A closed contact activates the communications Modbus Profibus an open contact deactivates them Signals must be enabled in the unit 3 This can be configured 1 and connected in XDI1 XDI2 or XDI3 Pumping external OF...

Page 25: ...perature OK and no errors XD01 1 24 VDC XD01 2 GND Alarm Contact indicating that the unit is in ALARM or ERROR mode XDO4 1 24 VDC XDO4 2 GND ON OFF Contact indicating that the unit is ON or OFF XDO3 1 24 VDC XDO3 2 GND Adhesive block nearly empty Contact that indicates that the adhesive block is nearly empty 10X7 1 24 VDC 10X7 2 GND Adhesive block empty Contact that indicates that the adhesive blo...

Page 26: ...terior fitting making sure the cable reaches the corresponding terminals connectors 4 Connect the two cable wires to the corresponding terminal connector The polarity of the connection must be correct 5 Make sure that the cables are properly secured by the terminal s screws 6 Check that the cable is correctly connected and that its passage through the electric cabinet presents no risk of jamming b...

Page 27: ...umber 6 1 Each one has its own set point value The third group is the applicators group It is identified on the front panel depending on the equipment model by number from number 1 2 to number 6 2 Each one has its own set point value The hose and applicator numbers are automatically assigned to the hose applicator channel they are connected to on the rear part of the melter PS20NS HMI S02001100 v1...

Page 28: ...he up position from the touchscreen 4 Unlock 1 and open the lid 2 5 Hold the adhesive block by the spare packaging and place it inside the tank 6 Close the lid and lock it Warning Risk of burns Always refill using protective gloves and glasses 0 106 0 084 0 106 0 106 STOP 160 154 B 15 35 C 08 31 2 00 154 1 85 1 2 B A VP 160 A 185 170 1 154 154 2 100 100 3 4 5 42 42 6 1 2 1 2 2 1 ...

Page 29: ...STOP and the drawing with the status of the melter plate grill tank and solenoid valves in each case STOP STOP movements of the enabled plate STOP STOP movements of the disabled plate Lift enabled cylinder Cylinder lifting Lift disabled cylinder Lower enabled cylinder Cylinder lowering Lower disabled cylinder PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1...

Page 30: ... in correct position Adhesive block nearly empty Adhesive block empty Plate removed for loading Lid open Grill heating up Grill off Correct level in tank Empty level Solenoid valve for LIFTING active plate Solenoid valve for LOWERING active plate Active depressurizing solenoid valve flashing ...

Page 31: ... lower during a programmable time In this mode the tank remains pushing against the bottom ensuring the watertightness of the bag The programmable values are Waiting time The maximum waiting time for the empty signal After this time the plate starts to descend automatically Pressure time This is the time the plate presses against the block It is detained after the programmed time Initial pressure ...

Page 32: ...ain screen shows the unit s status One it has reached 3 below the programmed temperature set point of the all active elements a programmable delay timer starts until guaranteeing fusion the pump receives permission to operate and the signal will be sent to the main machine by the external output Temperature OK While the system counts down the delay time the temperature OK symbol flashes until the ...

Page 33: ...s deactivated STOPPED the red LED next to the key stays lit Press to activate pumping STOPPED MODE READY MODE Press to deactivate pumping Unit status Symbol on the display Central LED Description Heating The unit is heating the programmed zones Delay 08 31 The zones are at Temperature OK but the Pumping Permission Delay is activated Standby The tank or the distributor are in standby mode Inhibitio...

Page 34: ...ownload the user manual Sensor technology NI120 PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 Password Restore password code A 1285 PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 English Español Français Deutsch Portugues Italiano Česky Polski Nederlandse F C Units and Language Unit English Units and...

Page 35: ...S HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 30 12 300 P I D 60 C 150 C 152 C PID Standard Standby Temperature Real Set Point T Tank General characteristics In general there are several icons and pieces of information that are repeated throughout the screen navigation so they will be explained at the beginning and then not in the next screens Navigatio...

Page 36: ...n A Alarms status and alarms menu access B Temperature status and Temperature and Heating Shortcut menu access C Calendar activated deactivated D Plate and tank operating states E Actual temperature of the melting plate A and tank B F Pumping activated not activated Pump speed G Distributor real temperature 1 and 2 H Hoses real temperature zones I Applicators real temperature zones J Hose applicat...

Page 37: ...an operating error but can continue operating The unit has an operating error and cannot continue operating Access the ALARMS menu by pressing the icon Calendar status Calendar not activated Calendar activated Access the CALENDAR menu by pressing the icon Melter plate status Plate ACTIVE Plate in ERROR Plate STOPPED ...

Page 38: ...ing or low temperature warning Note For a zone to be able to give a low temperature warning it must have first reached its set point temperature 170 Zone in overheating or low temperature alarm Note For a zone to be able to give a low temperature warning it must have first reached its set point temperature Access the SHORTCUTS menu by pressing the temperatures area Temperature status Pumping not a...

Page 39: ...ponent Disabled OFF I Programming of zone statuses J Inhibition activation by groups of zones K Group selection L Activation of Standby in each zone M Activation of Inhibition in each zone NS 02001100 v1 0 106 02200100 v1 0 084 02102100 v1 0 106 02101100 v1 0 106 Group OFF OFF Group 1 Temperature State Area Standby OFF 1 1 Hose 1 1 2 Applicator 1 2 1 Hose 2 2 2 Applicator 2 3 1 Hose 3 3 2 Applicat...

Page 40: ... zones With the General Off mode activated Equipment OFF it is not possible to activate each Zone individually 3 To inhibit a group of zones select the group and activate the inhibition green To define the different groups see the Inhibitions point 4 Press Standby in each zone to individually activate green or deactivate white the Standby mode 5 Press OFF in each zone to individually activate gree...

Page 41: ...ate and time configuration This screen allows you to view and modify the date and time data of the system It also shows The equipment software version A QR code to be able to download the user manual The type of technology of the installed sensors PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 Alarms 2018 05 20 10 45 A19 Over temperature applicator ...

Page 42: ...rnal speed reference is deactivated when this is pressed you can set the pump s speed The minimum and maximum values that can be set are established in the pump s minimum and maximum speed alarms See the point Menu 5 Pumping Pumping alarms At the bottom the display shows the actual pumping speed at that moment External reference Activates or deactivates the external speed control of the pump If it...

Page 43: ...he pump s minimum and maximum speed alarms See the point Menu 5 Pumping Pumping alarms The pump will stop whenever The control board is disabled using the ON OFF button The pumping STOP button is pressed red LED is lit When a variator error signal is activated When the MAXIMUM RPM alarm is activated When the MINIMUM RPM alarm is activated 4 If the unit has a rear switch connector optional pumping ...

Page 44: ...he control board is disabled using the ON OFF button The pumping STOP button is pressed red LED is lit When a variator error signal is activated When the MAXIMUM RPM alarm is activated When the MINIMUM RPM alarm is activated 4 If the unit has a rear switch connector optional pumping can also be activated from the device associated with this connector Both the pumping button and switch must be conn...

Page 45: ...00100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 160 154 B 15 35 C 08 31 2 00 154 1 85 1 2 B A VP 160 A 185 170 1 154 154 2 100 100 3 4 5 42 42 6 1 PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 75 rpm 50 rpm 50 rpm 49 rpm 53 rpm PUMP 1 Real speed External reference 1 External permission 1 Switch 1 Real speed External reference 2 External ...

Page 46: ...p to be activated When the LED is green the contact is closed and the pump can be started up when it is red the contact is open and the pump will remain off 50 rpm 50 rpm Real speed 73 rpm External reference 1 External permission 1 Switch 1 Real speed 76 rpm External reference 2 External permission 2 Switch 2 PUMP 1 PUMP 2 50 rpm 50 rpm Real speed 73 rpm External reference 1 External permission 1 ...

Page 47: ...100 v1 0 084 102100 v1 0 106 101100 v1 0 106 5 Pumping Menu 1 Heating 2 Settings 3 Charge 4 Statistics A C B D E Configuring speed ramp For equipment operating in external reference the display will show the current pump rotation set point input reference conversion as per the full scale and the conversion table The conversion table may be programmed with up to 5 points input voltage Voltage and o...

Page 48: ...lues are directly involved in the heating process Do not modify these values if you do not have the required technical knowledge or without the advice of Meler s After Sales Service 30 12 300 P I D 60 C 150 C 152 C PID Standard Standby Temperature Real Set Point T Tank S 01100 v1 0 106 00100 v1 0 084 02100 v1 0 106 01100 v1 0 106 1 Heating 1 Heating 1 1 Zones 1 3 Inhibition 1 4 Auto Standby OFF 1 ...

Page 49: ... or deactivate the inhibition in that group from the SHORTCUTS menu Manual inhibition takes priority over external inhibition Automatic inhibition with external signal External Off Whether it is possible to externally activate or deactivate the inhibition in that group You must indicate which of the seven possible external signals will perform this function One signal can never be enabled in two d...

Page 50: ...o el tiempo programado PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 C1 C2 C3 C4 C5 C6 Calendar Hour ON Standby OFF 07 00 11 00 13 15 15 00 00 00 00 00 Enable all the calendars M T W T F S S Mode ON Standby OFF Part Part Part Part Part Part Production in the main unit Standby Off PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0...

Page 51: ...ndicate when the overheating or low temperature alarm is activated in each zone If either of those values are reached and maintained for the set time the unit disconnects the heating in the zone causing the error If the error persists 3 minutes later the remainder of the zones are automatically disconnected If the affected zones are the tank or the distributor the unit also stops the pumping Alarm...

Page 52: ...tore password code A 1285 PS20NS HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 160 154 B 15 35 C 08 31 2 00 154 1 85 1 2 B A VP 160 A 185 170 1 154 154 2 100 100 3 4 5 42 42 6 2 1 Password management LOCKED MODE Access is only provided to the HOME screen USER MODE no parameter can be changed There is direct access to the HOME screen and shortcuts product ...

Page 53: ...00100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 6 2 2 Extra Settings Liquid charger Channel number Minimum level sensor Regrid charger Cover detector Gas injection Feeder Pattern controller External HMI Wireless communication Number of channels Set up the number of electrical outputs enabled in the melter Automatic feeder Activate or disable the operation of the automatic feeder Feeder ...

Page 54: ...ully off or on Standby Activates or deactivates the Standby mode Activity Enables the activity control to measure the times for switching automatically to Standby and OFF Pumping Activates or deactivates the pumping COMM Activates or deactivates the communications These outputs are NOT configurable by the user 2 4 Restore default values Allows you to delete all the changes made to the system and l...

Page 55: ...2001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 1000 1 min 4 4 Statistics Working hours 4515 2018 05 20 10 45 Filter change 2018 05 20 10 45 RESET RESET Datalogger 4 Statistics Menu This screen displays Hours of operation This counts all of the hours during which the unit is in Temperature OK To reset the counter to zero you must press reset Filter change To prog...

Page 56: ...d by pressing ACTIVATE with the unit in Temperature OK The button changes from STOP to ACTIVATE every time it is pressed A maximum number of RPM and maximum pumping time can be programmed after which the unit stops manual pumping 90 rmp 30 s 10 rpm min max 85 rmp 35 s 15 rpm min max Pump 1 speed alarm 5 Pumping Pump 2 speed alarm Speed alarm pump 1 or 2 If this is activated the unit will activate ...

Page 57: ... not automatically change to READY mode You must press STOP to disable the pumping block and prepare the unit for pumping Automatic pumping block function The unit has a function for to automatically block pumping due to a voltage drop a direct disconnection from the network or an operating error This function can be activated or disabled via the 2 Additional set up 2 2 Additional settings screen ...

Page 58: ...s to READY mode Warning It is always possible to put the unit in STOPPED mode by pressing STOP The red LED will light up In this case even if permitted by the conditions it will not be possible to return to READY mode until you press STOP again and the LED turns off Warning Whenever the Automatic pumping block function is disabled it is recommended for the ON OFF or OFF Pumping signal of the unit ...

Page 59: ...ult 2 1 Password MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 10 min 85 C 60 s Modbus B 57600 Node 10 2 2 Extra Settings Inside device temperature alarm Off after reset Screen saver Sound on alarm Pumping autolock MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 10 min 85 C 60 s Modbus B 57600 Node 10 2 2 Extra Settings Inside dev...

Page 60: ... reset Screen saver Sound on alarm Pumping autolock Configuration of turning on and activating pumping These are different possible pump turn on and activation modes depending on the installation and programming of the unit The following images provide a simplified example of the most typical sequences for turning on and activating the pumping The unit status changes may change by pressing the ON ...

Page 61: ...utolock SWITCH ON EQUIPMENT ON STOPPED RUNNIG READY ERROR STANDBY MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 10 min 85 C 60 s Modbus B 57600 Node 10 2 2 Extra Settings Inside device temperature alarm Off after reset Screen saver Sound on alarm Pumping autolock MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 10 min 85 C 60 s Mod...

Page 62: ...tatus and can schedule unit maintenance or keep a log of all interventions done on it Check with the After Sales Service or your Meler Sales Agent for more information about this service performance Connection configuration 1 Install the Espressif Esptouch app on a smartphone device 2 Connect the device to the local Wi Fi network where you want to connect the melter then run the app 3 On the melte...

Page 63: ...ent to heat as normal If the period of inactivity is more than 2 hours and less than 4 hours use the standby function If the period of inactivity is over 4 hours use one of the following two options turn off the equipment if you do not plan on using it for the rest of the day or keep the standby function on if you plan on using the equipment during that same day PS20NS HMI S02001100 v1 0 106 TC S0...

Page 64: ...eumatic control using a pressure regulator and a pressure gauge In the latter case the adhesive circuit pressure has a 13 1 ratio to the pressure displayed on the pressure gauge Manual valve control To adjust the pressure with this valve model in an approximate manner follow these steps 1 Screw the spindle in clockwise as far as possible In this position the maximum pressure is 81 5 kg cm2 80 bar ...

Page 65: ...S HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 IO S02101100 v1 0 106 VP1 6 0 Bar VP2 6 0 Bar External reference 1 External reference 2 Activating and configuring the VP system From the main screen you can access the activation and configuration screen of the VP system installed Activation Pressing on the corresponding VP the system is activated green and deactivated grey Regu...

Page 66: ...d to disconnect the melter equipment 1 Turn off the machine switch 2 The depressurization valve frees pressure from the hydraulic circuit returning the adhesive to the tank 3 Disconnect the pneumatic power to the applicators and the electrical power to the control unit programmer if there is one ...

Page 67: ...wing functions Update the HMI board software Update the IOC board software Update the TC board software Make a complete backup of the system Restore a complete backup of the system Flash memory deletion Make a backup of the Datalogger Warning For more information consult your Focke Meler Representative or the Focke Meler Main Office http www meler eu media S00900010_PC_App_Installer zip ...

Page 68: ...FOCKE MELER GLUING SOLUTIONS 4 42 MELTER OPERATION This page is intentionally left blank ...

Page 69: ...th water Do not use flammable liquids or solvents Operation Frecuency Refer to External cleaning Daily Equipment cleaning System depressurization Before performing maintenance tasks and repairing the hydraulic system Depressurizing the system Emptying and cleaning the tank When burnt adhesive is present With each adhesive change Cleaning the tank Cleaning the tank s capacitive sensor Depending on ...

Page 70: ...en with the motor turned off residual pressure may exist in the circuit This must be kept in mind when performing any operation on the hydraulic circuit Before disconnecting any hydraulic element or opening any distributor outlet it is necessary to perform the following steps 1 Disconnect the equipment switch located on the front 2 Operate the purge valve housed in each distributor to free any res...

Page 71: ... for high temperatures 3 Add the appropriate type and quantity of adhesive and wait for it to melt 4 Pump a minimum of one tank through any distributor output 5 Refill the tank with adhesive wait for it to melt and continue working as usual Warning Whenever you handle the filter or any other element subject to pressure you must always perform a system depressurization first see the corresponding s...

Page 72: ...te and replace the side shroud cap Warning Use appropriate protective equipment for high temperatures Cleaning the bottom of tank It is often necessary to clean the bottom tank to remove PUR impurities on the walls To do so follow these instructions 1 Remove the front and rear covers 2 Remove the screws holding the side cover The tank and distributors should be completely accessible ...

Page 73: ...L 6 Remove the access lid from the adhesive block container 7 Remove the 4 fixing screws and flange from the container and lean it to gain access to the tank and lower part of the melter grill Warning Use appropriate protective equipment for high temperatures 1 2 ...

Page 74: ...ther operations in reverse order Cleaning the distributor 1 Depressurise the equipment as explained in Equipment depressurisation 2 Loosen the T screws on the distributor Each distributor is fixed by one screw on the front section and two at the rear The distributor descends until it is supported on the sliding rails 3 Loosen the shaft that joins the pump to the motor 4 Pull the distributor to com...

Page 75: ...Clean the adhesive residue off the sensor the bracket s housing and the sealing gasket If the gasket is damaged replace it with a new one Attention Do not remove the sensor from the bracket 4 Reinstall the bracket in its housing in the tank Ensure that the fastening screws are properly tightened Sensitivity adjustment of the capacitive sensor Important Use the working adhesive and at the working t...

Page 76: ...sive gently turn the adjusting screw clockwise just until the LED turns yellow sensor activated 7 Gently turn the adjusting screw turn counterclockwise The LED will change back to green 1 1 2 2 Empty Full Verification of the sensor regulation 1 Increase slightly the adhesive level of the tank The LED should change to yellow 2 Decrease the adhesive level of the tank As soon as the detector is visib...

Page 77: ...tive gloves and goggles Risk of burns Motor gear maintenance Cleaning the motor fan Periodically inspect the condition of the motor fan and its vent screen If dust has accumulated blow gently with air to clean it remove the protective cover if necessary Checking the lubricant The gear reducers are delivered filled with synthetic grease for lubrication free of outside contamination for life Ambient...

Page 78: ...20 MOBIL Glygoyle 30 Thermostats maintenance If the any thermostat is deactivated follow these instructions to reset it 1 Remove the side plate as shown in the image 2 The thermostats are placed on the grill tank assembly To reset the grill s thermostat 1 press its corresponding button through the protection plate and to reset the tank s thermostat 2 remove the the insulating blanket and press its...

Page 79: ... 395 20 kg blocks 3 5L used 10L max 1 2 5 4 and 8 cc rev 2x0 93 2x1 86 2x3 71 and 2x4 8 cc rev 18 l h continuous consumption with no grille control Up to 2 single pumps or 2 double pumps 2 per pump 2 or 4 outputs Standard version 10 80 rpm range 0 100 rpm 40 to 200 C 100 to 392 F RTD 0 5 C 1 F Pt 100 Ni 120 NTC R 80 bar 1 160 psi 4 500 W per phase 2 outputs 6 120 W per phase 4 outputs 7 920 W per ...

Page 80: ...FOCKE MELER GLUING SOLUTIONS 6 2 TECHNICAL CHARACTERISTICS Dimensions ...

Page 81: ...ELECTRICAL DRAWINGS 7 1 MA 5195 ENG PS20 NON STOP DRUM UNLOADER MANUAL 7 ELECTRICAL DRAWINGS ...

Page 82: ...FOCKE MELER GLUING SOLUTIONS 7 2 ELECTRICAL DRAWINGS This page is intentionally left blank ...

Page 83: ...ents 11 Solenoid valve 4 2 12 Pressure regulator 0 10 bar cylinders movements 13 Pressure gauge 0 10 bar cylinders movements 14 Flow regulator cylinders speed 15 Pneumatic cylinder Ø100x400 16 Pressure regulator 0 10 bar bypass valve 17 Pressure gauge 0 10 bar bypass valve 18 Relief valve 6 bar bypass valve 19 Pneumatic regulator bypass valve ...

Page 84: ...FOCKE MELER GLUING SOLUTIONS 8 2 PNEUMATIC DRAWING 16 17 19 18 10 11 12 13 14 15 ...

Page 85: ...8 3 PNEUMATIC DRAWING MA 5195 ENG PS20 NON STOP DRUM UNLOADER MANUAL Pneumatic by pass valve pressure control system VP ...

Page 86: ...FOCKE MELER GLUING SOLUTIONS 8 4 PNEUMATIC DRAWING This page is intentionally left blank ...

Page 87: ...of the Non Stop adhesive melters is shown in this chapter to give you a quick and sure guideline to choose them The spare parts are listed by groups in a natural order as they are located on the units As a visual help the manual includes drawings of the components with a drawing number to easy find them through the list ...

Page 88: ...FOCKE MELER GLUING SOLUTIONS 9 2 SPARE PARTS LIST This page is intentionally left blank ...

Page 89: ...TH FLANGE 5 150028110 HANDLE 117MM M6 6 150110170 INDUCTIVE DETECTOR M8X1 7 150126370 PUSHER DISK ASSEMBLY APA PS20 NS Y PROTECCION 201098930 201100190 0451 0 RESION R07 100RNKG 00451 1 GULADOR PRESION 70 R PRESION ZB RIDA 2 4 9MM 6x16 30770 N M4X8 8 8 DIN912 INOX 515510631 PROTEC SEGURID TRASERA EMPUJ 515510551 PROTEC SEGURID DELANT EMPUJ PS20 NS 2020 P NEG 12 INOX TORNILLO CA CASQUILLO TOP 45 5 ...

Page 90: ...023950 O RING Ø24X2 10 150126350 HEATING CARTRIDGE 440W Ø10X250 230V 11 150126340 HEATING CARTRIDGE 420W Ø10X280 230V 12 150114530 SENSOR PT 100 12 150118560 SENSOR Ni 120 12 150092160 SENSOR NTC R 13 150126360 HEATING CARTRIDGE 440W Ø10X290 230V 14 150114620 SAFETY RESETTABLE THERMOSTAT 230º 15 150126310 HEATING CARTRIDGE 380W Ø10X240 230V 16 150126320 HEATING CARTRIDGE 440W Ø10X280 230V 17 15012...

Page 91: ...ON STOP DRUM UNLOADER MANUAL IM0076 02 DEPOSITO PS20 NS 201050650 M0076 02 DEPOSITO PS20 NS 201050650 IM0076 02 DEPOSITO PS20 NS 201050650 20 NS 201050650 DEPOSITO PS20 NS 201050650 14 17 16 15 16 15 10 12 17 11 10 11 13 14 12 18 8 3 9 7 6 5 ...

Page 92: ...1098940 DISTRIBUIDOR SIMPLE C SIMPLE DISTRIBUTOR Nº Ref Description 1 150025460 O RING Ø14X4 2 150023950 O RING Ø24X2 3 10100083 PUMP PLUG O RING 4 150010130 O RING Ø16X2 5 150126290 HEATING CARTRIDGE 700W Ø3 8 X177 230V 6 150114530 SENSOR PT 100 6 150118560 SENSOR Ni 120 6 150092160 SENSOR NTC R 1 5 4 3 3 2 6 ...

Page 93: ...STRIBUIDORES 201098950 DISTRIB D DOUBLE DISTRIBUTOR Nº Ref Description 1 150025460 O RING Ø14X4 2 150023950 O RING Ø24X2 3 10100083 PUMP PLUG O RING 4 150010130 O RING Ø16X2 5 150126300 HEATING CARTRIDGE 500W Ø3 8 X177 230V 6 150114530 SENSOR PT 100 6 150118560 SENSOR Ni 120 6 150092160 SENSOR NTC R 1 R DOBLE 2 3 3 3 5 4 6 ...

Page 94: ... O RINGS 4 150026290 MECHANICAL PRESSURE SPRING 5 150026060 PRESSURE VALVE CLOSURE NEEDLE 6 150026300 PNEUMATIC PRESSURE VALVE O RINGS 7 150029250 DISTRIBUTOR FILTER CARTRIDGE 8 150121390 DISTRIBUTOR FILTER ASSEMBLY 9 150025260 DISTRIBUTOR FILTER BODY WITH O RING 10 150025270 DISTRIBUTOR FILTER BODY O RING 11 150029260 DISTRIBUTOR FILTER O RING 12 150026340 DRAIN VALVE O RING Optional 2 1 4 3 5 6 ...

Page 95: ...930 ASSEMBLY SINGLE STREAM PUMP 4CC REV FIXING Ø79 2 150025970 ASSEMBLY SINGLE STREAM PUMP 8CC REV FIXING Ø79 2 150026020 ASSY SINGLE STREAM PUMP 15CC REV FIXING 120X88 3 150026430 SINGLE PUMP SEAT O RINGS PLATE SEAT Ø79 4 150126240 CARDAN JOINT FOR DOUBLE PUMP 5 150111860 ASSY DOUBLE STREAM PUMP 2X0 93CC REV FIXING 94X80 5 150111870 ASSY DOUBLE STREAM PUMP 2X1 86CC REV FIXING 94X80 5 150111880 AS...

Page 96: ...USE 10A 6 3X32 8 3 150126180 FUSE 10A 5X20 9 150126060 HANDLE FOR SWITCH DISCONNECTOR RED YELLOW 10 150118130 SWITCH DISCONNECTOR 40A 4 POLE 11 150126410 VARIABLE FREQUENCY DRIVE 0 55KW 11 150126420 VARIABLE FREQUENCY DRIVE 0 75KW 12 115002850 3 POLE CONTACTOR 5 5KW 400V 24VDC 1 NA 13 IO MOVEMENTS CARD 14 IO PUMPING CARD 15 HMI CARD 16 R0006220 INCANDESCENT BULB BA 15D 24VDC 5W 17 150126390 POWER ...

Page 97: ...SPARE PARTS LIST 9 11 MA 5195 ENG PS20 NON STOP DRUM UNLOADER MANUAL IM0076 CTO VARIADOR PS20 NS MARIO ELECTRICO PS20 NS 11 17 18 15 16 8 7 6 5 4 3 9 10 2 12 2 14 13 19 21 20 1 ...

Page 98: ...EGULATOR G1 8 0 3 7 BAR 3 150125720 PRESSURE GAUGE D 41 R 1 8 M 10 BAR WITH FLANGE 4 10000461 5µ AUTOMATIC FILTER 5 10000460 PROPORTIONAL VALVE VP 200 6 150060090 SOLENOID VALVE 4 2 1 8 24 VDC 12 7W 7 150023720 SOLENOID VALVE 5 3 24VDC CYLINDER MOVEMENT 8 150126260 PNEUMATIC CYLINDER 80X400 9 150124150 FLOW REGULATOR EXHAUST MALE FEMALE G1 4 Ø6 1 2 3 5 4 6 7 9 8 ...

Page 99: ...esponses to contact with surfaces Part 1 Hot surfaces EN ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 14120 2015 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 60204 1 2006 A1 2009 AC 2010 Safety of machinery Electrical equipment of machines Part 1 General req...

Page 100: ...ormation speak with your Focke Meler representative Focke Meler Gluing Solutions S A Pol Arazuri Orkoien c B nº3 A E 31170 Arazuri Navarra Spain Phone 34 948 351 110 info meler eu www meler eu A Focke Group Company ...

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