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ADHESIVE 

MELTER 

 TPD

INSTRUCTIONS 

MANUAL

MA-5160-ENG  140920

GLUING SOLUTIONS

Summary of Contents for MICRON+ TPD

Page 1: ...ADHESIVE MELTER MICRON TPD INSTRUCTIONS MANUAL MA 5160 ENG 140920 GLUING SOLUTIONS ...

Page 2: ...t the express authorization of its owner is strictly prohibited The specifications and information contained in this manual may be modified without prior notice The official language of this manual is only the English language The remaining versions of the manual in other languages are mere translations without any official value or efficacy In case of discrepancies or contradictions between the E...

Page 3: ...ydraulic components 1 2 Pneumatic components 1 2 Thermal components 1 3 Materials 1 3 Noise emission declaration 1 3 Intended use 1 4 Limited use 1 4 2 INTRODUCTION 2 1 Description 2 2 Modes of operation 2 2 Hot melt melter identification 2 2 Micron TPD series range 2 3 Main components 2 4 Control panel components 2 5 Automatic feeder main components optional 2 6 General 2 6 ...

Page 4: ...ion 3 4 Hose and applicator connection 3 4 Automatic feeder assembly 3 5 Electrical connections 3 5 Pneumatic connection 3 5 Suction tube connection 3 6 Placing the suction tube 3 6 Parameter Programming 3 6 External I O connections 3 7 Pressure value reading connection 3 8 Pressure sensor connection 3 8 Description of I O Connections 3 9 Solenoid valve without manual override 3 10 4 MELTER OPERAT...

Page 5: ...status 4 7 Calendar status 4 7 Adhesive level status 4 7 Pumping status 4 8 Temperature status 4 8 Temperature and Heating Shortcut displays 4 9 Programming of temperatures 4 10 Programming of statuses 4 10 Calendars 4 10 Units and Language Menu 4 11 Date and time configuration 4 11 Alarms and warnings 4 12 Main Menu 4 12 1 Heating Menu 4 13 1 1 Heating zones 4 13 1 2 Sequential Heating 4 14 1 3 I...

Page 6: ...utomatic pumping block disabled 4 22 Turning off after resetting function 4 23 Turning off after resetting enabled 4 23 Turning off after resetting disabled 4 24 Configuration of turning on and activating pumping 4 24 Wireless communication Wi Fi 4 26 Connection configuration 4 26 Standby function 4 27 Use of the automatic feeder 4 28 Start up and automatic process 4 28 Sensitivity adjustment 4 29...

Page 7: ...ermostat 5 6 Automatic feeder maintenance 5 7 Cleaning of the unit 5 7 Pneumatic system 5 7 Control of the load sensor 5 8 Inspection of the aspiration tube 5 8 Filter maintenance 5 8 Control of pneumatic vibrator 5 8 Sensitivity adjustment of the capacitive sensor 5 9 Sensitivity adjustment of the Tank capacitive sensor 5 9 Sensitivity adjustment of the automatic feeder capacitive sensor 5 10 Ver...

Page 8: ...oke pump 8 1 Pneumatic connection for 7 cm3 stroke PUMP 8 2 Pneumatic diagram for 7 cm3 stroke PUMP 8 3 Pneumatic diagram automatic feeder 8 4 9 SPARE PARTS LIST 9 1 A TANK ASSEMBLY 9 4 B DISTRIBUTOR UNIT 9 5 C PUMP ASSEMBLY 9 6 D PNEUMATIC UNIT ASSEMBLY 7cc 9 7 E CHASSIS ASSEMBLY 9 8 F ELECTRONIC ASSEMBLY 9 9 G ELECTRIC ASSEMBLY 9 10 H FILTER SENSOR ASSEMBLY 9 11 I SUCTION TUBE 9 12 J VALVE ASSEM...

Page 9: ...ATORY NOTICES 10 1 RF exposure safety 10 1 Class A device notice 10 1 ISED REGULATORY NOTICES 10 2 RF exposure safety 10 2 CAN ICES 003 10 2 AVIS DE CONFORMITÉ RÉGLEMENTAIRE ISED 10 3 Sécurité d exposition aux RF 10 3 CAN NMB 003 10 3 EC DECLARATION OF CONFORMITY 11 1 ...

Page 10: ...FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS This page is intentionally left blank ...

Page 11: ...erform maintenance on it Also provide necessary safety material appropriate clothing footwear gloves and safety glasses In all cases observe local regulations regarding risk prevention and safety Symbols The symbols used on both the melter applicator equipment and in this manual always represent the type of risk we are exposed to Failure to abide by a warning signal may result in personal injury a...

Page 12: ...voltage Periodically inspect the cables to check for crushing wear and tear as well as to prevent tripping and falls as a result of their placement Although the system meets EMC requirements it is inadvisable to use devices that transmit high levels of radiation i e mobile phones or soldering equipment in their vecinity Hydraulic components As this is a pressurized system precautions related to th...

Page 13: ...er systems are designed for use with hot melt adhesives They should not be used with any other type of material and especially not with solvents which may cause personal injury or damage to internal system components Some units are specifically designed to use polyurethane reactive PUR hot melt adhesives Using PUR on a unit that is not prepared for that purpose may cause severe damage to the unit ...

Page 14: ...bels accompanying the equipment using adequate means of protection during each mode of operation Limited use The equipment should never be used under the following conditions Use with reactive polyurethane or any other material that might cause safety or health risks when heated Use of equipment in environments where cleaning is necessary using water jets Use of equipment to heat or melt food prod...

Page 15: ...on about the installation use and maintenance of the hot melt adhesive melter in meler s Micron TPD model Most of the photographs and illustrations that appear in this manual refer to the 5 liter Micron standard melter This model has been used as a reference for writing this manual as its main characteristics ...

Page 16: ...operate ALARM Mode The melter detects an operation error or warns the operator about the event Depending on the type of alarm the unit may continue to operate for a programmed amount of time ERROR Mode The melter detects an operation error or warns the operator about the event The unit cannot continue to operate and pumping is stopped immediately Depending on the type of error the unit disconnects...

Page 17: ...ly _ 400 3N 400V 50Hz PE CG LD2 VP MB TPD UL Lid _ in blank Standard lid CG with granulate feeder installed Level detector _ in blank Prepared for floating detector LD2 with capacitive detector installed Pressure proportional system _ in blank Not prepared for proportional valve VP Prepared for proportional valve Communications _ in blank No communication MB ModBus PB ProfiBus Certifications _ in ...

Page 18: ...sure display 6 Pump air pressure regulator 7 Main switch 8 Set of pump drain valve and filter 9 Hose output distributor 6 hydraulic connections 10 Compressed air hook up Max 6 bar 11 Hose electrical connections Up to 6 electrical connections 12 Electrical power connector 13 External I O connector 14 Characteristics plate 15 Hose output protection 8 9 13 12 11 10 14 1 4 5 6 7 2 3 15 ...

Page 19: ... ADHESIVE MELTER INTRODUCTION 2 5 Control panel components 1 Touch screen 2 Status central leds GREEN YELOW RED 3 RED led pumping OFF 4 STOP button manual pumping 5 GREEN led power ON 6 Touch screen ON OFF button 1 2 3 4 5 6 ...

Page 20: ...ry fitting 3 Unload Filter 4 Load Sensor 5 Tank access lid 6 Output air supply to the suction area 7 Electric load valve 8 Input air supply from the grid 9 Junction box 10 Level sensor amplifier 11 Sensor and power supply connector 12 Pneumatic vibrator 13 Suction area 14 Air feeding tube 1 6 4 11 12 13 14 2 3 10 4 7 5 8 9 ...

Page 21: ...self according to the location and connections in each particular installation Anchoring screws for the melter equipment Power cord and plug for electrical power Pneumatic pipe and connection to the compressed air system Multicore cable for external electrical control Optionally a gas ventilation system Installation requirements Before installing Micron series melter equipment we must make sure th...

Page 22: ...differential switch Consumption figures according to melter and output configuration are included in the table in the section Electrical power connection Compressed air To install Micron series melters it is necessary to have a dry non lubricated compressed air system with a maximum pressure of 6 bar The applicator s internal pneumatic equipment is able to work with a minimum of 0 5 bar however pr...

Page 23: ...nce areas filter purging valve tank interior etc are easily accessible Unpacking Before proceeding with the installation of the melter it should be removed from its location on a pallet and examined in order to detect any possible breakage or deterioration Communicate any defect even to the outer packing materials to your meler Representative or to the Main Office Contents The Micron series packin...

Page 24: ...nt is provided with a quick coupling for this purpose Activate the air supply to pass and turn the pressure regulator clockwise Adjusting to 1 bar of pressure is enough for checking the pump operation The pump will not operate and the pressure gauge will show 0 bar until the melter and the hoses applicators connected to it reach the correct temperature Once the pump operation has been checked you ...

Page 25: ...nce of alarm messages on the melter display Automatic feeder assembly Electrical connections Connect the power and the signal cable to the corresponding socket on the back of the equipment Pneumatic connection Before connecting the pneumatic power to the vacuum feeder make sure the pressure regulator on the system and the main air supply is completely closed Connect the vacuum feeder through a fle...

Page 26: ...n element uses compressed air By the help of the venturi effect a depression is created in it that absorbs pearled and pallet adhesive and drives it to the shell of the hot melt system The Venturi effect applied to the vacuum feeder consists in a decrease of the air pressure by an air flow inside the closed circuit while increasing the air speed when passing through the narrowing of the entry mout...

Page 27: ...off the air supply to the pneumatic driver via the input solenoid valve assembled on the pneumatic driver These safety contacts switch off the signal to the solenoid valve so it cut off the air supply to the melter ModBus Profibus communications Optional _The unit comes with the option of an port for communications ModBus or Profibus Outputs Temperatures ok_an output from a non voltage contact tha...

Page 28: ...ssure is set between 0 to 100 bar Pressure sensor connection Pressure sensor connection is done as shown in the picture The signal is giving in voltage values mV Pressure sensor is connected to the display terminal blocks 1 2 3 and 4 RD mV BK OR YE mV WH Ecc GN Ecc A B C D E F 2 1 3 4 5 13 6 12 BU CAL BN or OG CAL pressure sensor placed into the output hydraulic circuit ...

Page 29: ...ow 1 coming male b4 Adhesive pressure 4 20mA GND male b5 Standby Eco mode 2 male b6 Temperature hose activation 1 male b7 Temperature hose activation 2 male b8 Temperature hose activation 3 male b9 Temperature hose activation 4 male b10 Temperature hose activation 5 male b11 Temperature hose activation 6 male b12 Ext switch off 2 male c1 Function Signal Pins Safety Contact 1 a1 b1 Safety Contact 2...

Page 30: ...sition of the valve in open mode so the electrical signal to the valve has no effect These safety contacts have not effect in the pressure relief valve which remains closed even in a safety situation without relieving the hydraulic circuit pressure solenoid valve without manual override has a different coil voltage 24VDC instead of 230VAC and a different coil connector solenoid valve with manual o...

Page 31: ...he first large group is the tank distributor group Combined to form a single unit they have separate controls The second group is the hose group They are identified on the front panel depending on the equipment model by number from number 1 1 to number 6 1 Each one has its own set point value The third group is the applicators group It is identified on the front panel depending on the equipment mo...

Page 32: ...ic start depends on the type of set up and the installation conditions of the unit For more information please see the Turn off function after resetting and Setting up the turning on and activation of pumping sections Before starting up the melter equipment it is necessary to check to see if the unit has been correctly installed and all its input output and accessory connections are correctly esta...

Page 33: ...and Setting up the turning on and activation of pumping sections When the unit reaches the programmed operating temperature Zones in Temperature OK and there are no errors the pump can be activated READY or disabled STOPPED by pressing the STOP key When the pump is deactivated STOPPED the red LED next to the key stays lit Unit status Symbol on the display Central LED Description Heating The unit i...

Page 34: ...84 IO S02102100 v1 0 106 05 27 2019 13 35 2019 05 27 13 35 HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 Date Time Date Time HH MM MM DD YYYY Software version Sensor technology PT100 Scan the code to download the user manual MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 Password Restore password code A 1285 MICRON PISTÓN HMI S02001100 v1 0 10...

Page 35: ...ers saved MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 30 12 300 P I D 60 C 150 C 152 C PID Standard Standby Temperature Real Set Point T Tank General characteristics In general there are several icons and pieces of information that are repeated throughout the screen navigation so they will be explained at the beginning and then not in the next screens Navigatio...

Page 36: ...Date Time menu General temperature status to MAIN MENU screen Temperature OK Unit heating up 08 31 Unit heating up Pumping Permission Delay countdown timer once all the active heated components have reached their set point temperature 3 Unit in Standby mode Unit in Inhibition mode Unit in overheating or low temperature alarm Moreover this icon shows whether the temperature is indicated in C or F A...

Page 37: ...ar not activated Calendar activated Access the CALENDAR menu by pressing the icon WITHOUT automatic loading WITHOUT level sensor WITH automatic loading Adhesive level nearly empty WITH automatic loading Adhesive level nearly empty and LOADING WITHOUT automatic loading WITH level sensor Adhesive level nearly empty WITH automatic loading Adhesive level sufficient and LOADING extra time WITHOUT autom...

Page 38: ...verheating or low temperature warning Note For a zone to be able to give a low temperature warning it must have first reached its set point temperature 170 Zone in overheating or low temperature alarm Note For a zone to be able to give a low temperature alarm it must have first reached its set point temperature Access the SHORTCUTS menu by pressing the temperatures area Temperature status Pumping ...

Page 39: ...bled OFF I Programming of zone statuses J Inhibition activation by groups of zones K Group selection L Activation of Standby in each zone M Activation of Inhibition in each zone ON PISTÓN 02001100 v1 0 106 02200100 v1 0 084 02102100 v1 0 106 Group OFF OFF Group 1 Temperature State Area Standby OFF T Tank D Distributor 1 1 Hose 1 1 2 Applicator 1 2 1 Hose 2 2 2 Applicator 2 General Standby General ...

Page 40: ...y the Inhibition in all zones With the General Off mode activated Equipment OFF it is not possible to activate each Zone individually 3 To inhibit a group of zones select the group and activate the inhibition green To define the different groups see the Inhibitions point 4 Press Standby in each zone to individually activate green or deactivate white the Standby mode 5 Press OFF in each zone to ind...

Page 41: ...the desired language MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 05 27 2019 13 35 2019 05 27 13 35 HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 Date Time Date Time HH MM MM DD YYYY Software version Sensor technology PT100 Scan the code to download the user manual Date and time configuration This screen allows you to view and modify the dat...

Page 42: ... A12 Main over temperature applicator 5 2018 05 20 10 03 A66 Thermostat 2018 05 20 09 12 A53 Broken sensorzone hose 6 2018 05 20 08 32 W14 Over temperature applicator 6 RESET ALL RESET RESET RESET Alarms and warnings It displays the alarms and warnings in chronological order It shows 5 alarms on each screen with a total of 3 screens When an alarm warning needs to be reset for the unit to return to...

Page 43: ...of Inhibitions D Standby modes configuration E Access to extra options 1 1 Heating zones This menu lets you do the following for each zone Change the name to identify it more easily Edit the set point temperature Edit the standby value The value indicates the temperature reduction with respect to its set point Apply PID values By default the unit comes configured with a Standard PID You can select...

Page 44: ...with external signal External Off Whether it is possible to externally activate or deactivate the inhibition in that group You must indicate which of the seven possible external signals will perform this function One signal can never be enabled in two different groups Selected zones A zone may be selected in more than one group or may not be in any grou 1 2 Sequential Heating This lets you start h...

Page 45: ...mode when the second time has passed Standby due to no reload the unit automatically goes into Standby when it detects a lack of adhesive and has not detected a reload after the programmed time has passed MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 C1 C2 C3 C4 C5 C6 Calendar Hour ON Standby OFF 07 00 11 00 13 15 15 00 00 00 00 00 Enable all the calendars M T W ...

Page 46: ...mits can be set to prevent set point temperatures from being programmed above or below those values Temperature warning A temperate C F and a time are defined to indicate when the overheating or low temperature warning is activated in each zone Temperature alarm A temperature C F and a time are defined to indicate when the overheating or low temperature alarm is activated in each zone If either of...

Page 47: ... 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 Password Restore password code A 1285 TÓN 154 154 A 15 35 C 08 31 185 170 1 154 154 2 100 100 3 4 5 42 42 6 B 2 1 Password management LOCKED MODE Access is only provided to the HOME screen USER MODE no parameter can be changed There is direct access to the HOME screen and shortcuts by default the user level has no password You can create a user leve...

Page 48: ...ngs Regrind charger Channel number Feeder Pattern controller Level detector Extermal HMI Wireless communication Number of channels Set up the number of electrical outputs enabled in the melter Regrind charger Activate or disable the operation of the automatic feeder Feeder Activate or disable the operation of the external adhesive feed external liquid load or pellet level Pattern controller Activa...

Page 49: ...mes for switching automatically to Standby and OFF Pump OFF Activates or deactivates the pumping COMs OFF Activates or deactivates the communications The outputs can be Standby Indicates that the unit is in Standby mode Zones in Temperature OK Indicates that all active zones are in temperature OK Machine Ready Indicates that the unit is ready to operate with temperature OK and no operating errors ...

Page 50: ...e to be loaded once the lower level sensor has activated tank sufficiently full but not completely full Charge error alarm This defines the maximum amount of time for filling the tank If this time is exceeded the unit displays an alarm Cover opened alarm An alarm sounds when the tank lid is open and it stops loading immediately Sound on alarm This lets you set whether or not loading alarms emit a ...

Page 51: ...oes not automatically change to READY mode You must press STOP to disable the pumping block and prepare the unit for pumping Automatic pumping block function The unit has a function for to automatically block pumping due to a voltage drop a direct disconnection from the network or an operating error This function can be activated or disabled via the 2 Settings 2 2 Extra settings screen MICRON PIST...

Page 52: ...s to READY mode Warning It is always possible to put the unit in STOPPED mode by pressing STOP The red LED will light up In this case even if permitted by the conditions it will not be possible to return to READY mode until you press STOP again and the LED turns off Warning Whenever the Automatic pumping block function is disabled it is recommended for the ON OFF or OFF Pumping signal of the unit ...

Page 53: ... unit can be turned on ON through External ON OFF contact if installed and enabled or external communications if installed and enabled or the Calendar function if programmed and enabled or by pressing the ON OFF button on the front screen MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 10 min 85 C 60 s Modbus B 57600 Node 10 2 2 Extra Settings Inside device tempera...

Page 54: ... reset Screen saver Sound on alarm Pumping autolock Configuration of turning on and activating pumping These are different possible pump turn on and activation modes depending on the installation and programming of the unit The following images provide a simplified example of the most typical sequences for turning on and activating the pumping The unit status changes may change by pressing the ON ...

Page 55: ...5 C 60 s Modbus B 57600 Node 10 2 2 Extra Settings Inside device temperature alarm Off after reset Screen saver Sound on alarm Pumping autolock SWITCH ON EQUIPMENT ON STOPPED RUNNIG READY ERROR STANDBY IO S02102100 v1 0 106 10 min 85 C 60 s Modbus B 57600 Node 10 2 2 Extra Settings Inside device temperature alarm Off after reset Screen saver Sound on alarm Pumping autolock 10 min 85 C 60 s Modbus ...

Page 56: ...tatus and can schedule unit maintenance or keep a log of all interventions done on it Check with the After Sales Service or your Meler Sales Agent for more information about this service performance Connection configuration 1 Install the Espressif Esptouch app on a smartphone device 2 Connect the device to the local Wi Fi network where you want to connect the melter then run the app 3 On the melte...

Page 57: ...f the period of inactivity is more than 30 minutes and less than 4 hours use the standby function If the period of inactivity is over 4 hours use one of the following two options turn off the equipment if you do not plan on using it for the rest of the day or keep the standby function on if you plan on using the equipment during that same day MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 ...

Page 58: ...level sensor requests it The automatic loading process is developed according to the following pattern Low level detection Launching the feeder Stopping the feeder System refilled Detection of the correct level Start of the over level timing MICRON PISTÓN HMI S02001100 v1 0 106 TC S02200100 v1 0 084 IO S02102100 v1 0 106 1 s 60 s 90 s 90 s Charge Charge 4 Charge Feeder alarm Sound on alarm Over ch...

Page 59: ...up the system Important Use the working adhesive at the operating temperature Warning Hot zone with high temperatures Risk of burns Use thermal protective equipment 1 With the unit at the operating temperature and the sensor clean fill the tank with the pellets that you are going to work with up to what is considered the tank full level 2 Move the capacitive sensor up down in relation to the tank ...

Page 60: ... is one Use of hydraulic pressure display 4 1 3 2 ID Symbol Function 1 Shows the process variable the menu identification the parameters identification and the error codes 2 Increases Decreases the value of the parameter displayed until max min value is reached Held down progressively increases the speed of increasing decreasing the value displayed 3 Used to move between the various menus and para...

Page 61: ...egments and the 4 indicator lights will flash when finished enters normal work mode and displays pressure value Displaying the value of the hydraulic circuit pressure In the event of errors during normal working Lo Circuit pressure min scale limit HI Circuit pressure max scale limit br Broken probe or input values higher than maximum limits Er Input values lower than minimum limits Eb Probe power ...

Page 62: ...is disabled 3 Press and hold the F key until the In menu appears At that time do short presses of the F key through all the submenus t P 2 C 1 0 Ft 1 Fd 0 5 dP 16 L S 0 Minimal transducer pressure H S 200 Maximum transducer pressure oF 0 d 1 0 t U 0 t d 0 L L 0 H L 200 4 Press and hold the F key until the Ou menu appears At that time do short presses of the F key through all the submenus O n 3 1 t...

Page 63: ...bration 7 Press and hold the F key until the PA menu appears Set value 99 and press the F key once so that U C submenu appears in the display To adjust the 4 20mA output previously connect a multimeter to measure the current between the pressure output terminals Then set the value U C 1 and press the F key to display CL At this point use the up down arrows until the current on the multimeter is eq...

Page 64: ...ions Update the HMI board software Update the IOC board software Update the TC board software Make a complete backup of the system Restore a complete backup of the system Flash memory deletion Make a backup of the data logger Warning For more information consult your Focke Meler Representative or the Focke Meler Main Office http www meler eu media S00900010_PC_App_Installer zip ...

Page 65: ...ater Do not use flammable liquids or solvents To carry out external cleaning Use cleaning products compatible with polyamide materials Apply the cleaning product with a soft cloth Do not use sharp tools or scrapers with sharp edges Operation Frequency Refer to External cleaning Daily Equipment cleaning System depressurization Before performing maintenance tasks and repairing the hydraulic system S...

Page 66: ... lid and the casing are removed from the tank at the same time 7 The tank lid of Micron 5 and 10 is removed once the tank casing has been dismantled It is simply a matter of sliding the shafts at the ends along the grooves in the casing See diagram 1 The tank lid of Micron 20 and 35 is removed loosening the side lid screws See diagram 2 8 To assemble the casing follow the instructions in reverse o...

Page 67: ... filter performs a first step filtration preventing impurities resulting from burning in the tank and other impurities that may enter from the outside from passing through The filters can be cleaned or replaced with new ones No rule exists for determining when to change the filters Several factors influence this decision the type and purity of the adhesives used the adhesive work temperatures adhe...

Page 68: ... the distributor s adapter via a left handed thread 1 Empty the tank 2 Remove the grid from the bottom of the tank taking care not to scratch it 3 Put the unit on Standby 4 Remove the filter unit with a size 17 socket driver turning the unit s head anticlockwise 5 Depending on how dirty the filter is replace the mesh or the entire unit disposing of it in accordance with the current waste regulatio...

Page 69: ...t adhesive on the inside of the tank Warning Use appropriate protective equipment for high temperatures 3 Add the appropriate type and quantity of the new adhesive wait for it to melt and pump at least one full tank through the system hoses and applicators Cleaning burnt adhesive 1 Empty the tank directly see the section Emptying the tank to prevent the burnt material from passing through the pump...

Page 70: ...thout passing the adhesive through the pump system In the case of the Micron 5 the tank does not have a pouring chute so to empty out the adhesive you need to wait until it has cooled and separate it from the walls of the tank making it easier to remove Safety Thermostat If there is an error in the resettable thermostat Dismantle the tank casing with the cover and slide the electrical cabinet alon...

Page 71: ...s briefly the indications for proper maintenance of the vacuum feeder Read carefully in each case the corresponding section If the device does not work or works incorrectly contact the Technical Services meler or Area Representative Cleaning of the unit To maintain the performance of the vacuum feeder in perfect functioning all of its components must be maintained clean and especially the exits in...

Page 72: ...e should be perfectly free of any glue plugs that impedes the smooth transfer of the adhesive from container to the tank of the melting unit The tube is mostly transparent to facilitate visual inspection of the same Filter maintenance Periodically review the state of the filter located inside the discharge zone Blow compressed air impurities that may have acceded to This filter avoids dust particl...

Page 73: ...g temperature until it covers the sensor just above it 4 The amplifier that adjusts the sensor s sensitivity is located in the control cabinet This amplifier has two states indicated with two different LED colours 1 Green there is no adhesive empty Yellow there is adhesive full 5 Remove the plastic plug of the amplifier to access the sensitivity adjustment potentiometer 2 and turn the adjusting sc...

Page 74: ...nt 2 Clean the sensor by completely removing all adhesive remains 3 Fill the tank with the working pellet up to the level considered as full tank and approximately 10 mm from the sensor 4 The amplifier that adjusts the sensor s sensitivity is located in the automatic feeder This amplifier has two states indicated with two different LED colours A Red no adhesive empty Green there is adhesive full 5...

Page 75: ... machine switch 2 Depressurise the system 3 Disconnect the hoses connected to the distributor outputs both electrically and hydraulically 4 Disconnect the input power supply and ground connection 5 Raise the machine to extract it from the base Verification of the automatic feeder capacitive sensor regulation 1 Increase slightly the adhesive level of the tank The LED should change to green 2 Decrea...

Page 76: ...FOCKE MELER GLUING SOLUTIONS 5 12 MAINTENANCE This page is intentionally left blank ...

Page 77: ...MINATION HOJA Nº D Z D 10 06 2015 10 06 2015 C T B DIMENSIONES GENERALES 588 341 284 249 381 104 38 5 9 509 2 599 8 366 9 VALIDADO COMFIRM DIBUJADO DESIGN NOMBRE NAME FECHA DATE TITULO TITLE ESCALA SCALE DENOMINACION DENOMINATION HOJA Nº D Z D 10 06 2015 10 06 2015 C T B DIMENSIONES G 588 341 284 249 381 104 38 5 9 509 2 599 8 366 9 VALIDADO COMFIRM DIBUJADO DESIGN NOMBRE NAME FECHA DATE TITULO TI...

Page 78: ... MELT S A All rights reserved DPTO OFICINA TECNICA APERTURA ARMARIO ELECTRICO 1 2 APERTURA TAPA DEPOSITO DESPLAZAMIENTO ARMARIO ELECTRICO 838 MAX 26 578 737 2 VALIDADO COMFIRM DIBUJADO DESIGN NOMBRE NAME FECHA DATE TITULO TITLE ESCALA SCALE REFERENCIA DENOMINACION DENOMINATION HOJA Nº SHEET NUMBER D Z D 10 06 2015 10 06 2015 C T B 1 MICRON 5 BP TRANSFORMADOR 2 de 2 APERTURAS EQUIPO Este plano es p...

Page 79: ...tandard dimensions Recommended air presssure Consumption at 6 bar Power supply Container capacity Melter units Dimensions Control box loading input Filter Depending on the type and form of the adhesive pads or pearls up to 12 mm 25 m 8 m 400 kg h Ø30 mm x 4 m 6 bar 360 l min in charge mode LN 230V 50 60Hz PE 50 kg for the full range meler 190 x 290 x 210 20 mesh 1mm ...

Page 80: ...FOCKE MELER GLUING SOLUTIONS 6 4 TECHNICAL CHARACTERISTICS This page is intentionally left blank ...

Page 81: ...MA 5160 ENG MICRON TPD ADHESIVE MELTER ELECTRICAL DRAWINGS 7 1 7 ELECTRICAL DRAWINGS ...

Page 82: ...FOCKE MELER GLUING SOLUTIONS 7 2 ELECTRICAL DRAWINGS This page is intentionally left blank ...

Page 83: ...7 cm3 stroke pump 1 Inlet filter filtering disk 2 Solenoid valve 3 2 24V DC 2W 3 Pressure regulator 1 8 bar 4 Pressure gauge 0 10 bar 5 Pneumatic valve 5 2 6 Differential valve 7 Pneumatic cylinder double acting double chamber Ø50x50 7cm3 stroke pump 8 Exhaust port filter 9 Pressure discharge valve ...

Page 84: ... 330500310 2 TUBO POLIURETANO 4 6 1025U0601 1 R 55 3 TUBO Ø6x118 MM 90º ZB 1 330010600 4 INSTRUCCION DE MONTAJE MICRON DENOMINACION DENOMINATION TITULO TITLE Nº DE HOJAS 1 DE 9 FECHA DATE 6 06 07 REFERENCIA REFERENCE IM0004 EDICION NEUMATICA CILINDRO PEQUEÑO 2 INSTALACION NEUMATICA PARA EL GRUPO PEQUEÑO AIR INPUT 6 bar TO PRESSURE DISCHARGE VALVE PRESSURE REGULATOR PRESSURE GAUGE PNEUMATIC UNIT ...

Page 85: ...MA 5160 ENG MICRON TPD ADHESIVE MELTER PNEUMATIC DIAGRAM 8 3 Pneumatic diagram for 7 cm3 stroke PUMP GRUPO 7cc ...

Page 86: ... TOLER REF REF SUS A DENOMINACION DENOMINATION D Z D 23 11 2007 23 11 2007 J Z S E UNE EN 22768 1 F CARGADOR DE GRANZA ESQUEMA NEUMATICO Nota Las cotas indicadas en el plano son despues del tratamiento A todas las cotas con to se les debe de aplicar corrección de medida acorde al tratamiento indicado en el plano 1500 dry filtered and non lubricated airmax 6 bar pneumatic vibrator output air ventur...

Page 87: ...s section providing a quick and reliable guide to choosing them The spare parts are grouped together naturally in the same way as they are located in the melters As a visual aid drawings of the parts are included and are numbered to help identify them in the list For further information about the content of the spare parts click on the number of the spare part ...

Page 88: ...FOCKE MELER GLUING SOLUTIONS 9 2 SPARE PARTS LIST This page is intentionally left blank ...

Page 89: ... ENG MICRON TPD ADHESIVE MELTER SPARE PARTS LIST 9 3 B H I J Spare parts for automatic feeder E F G B D C A TANK GROUP ELECTRONIC GROUP DISTRIBUTOR GROUP PUMP GROUP PNEUMATIC UNIT ELECTRIC GROUP CHASSIS GROUP ...

Page 90: ...et tank micron 10 5 150124530 Tank insulation mantle micron 5 UL 5 150124540 Tank insulation mantle micron 10 UL 6 150124550 Insulation mantle inlet tank micron 5 UL 6 150124560 Insulation mantle inlet tank micron 10 UL 7 10100070 Flat tank filter 7 10100085 Flat tank filter extra thick 8 10100071 Tank flat filter mesh 8 10100086 Flat tank filter screen extra thick 9 150110140 Level capacitive det...

Page 91: ...121350 O rings filter assembly kit 3 6 150026330 Complete purger 4 150021820 Compensation valve assembly 4 1 150021830 Compensation valve piston plunger assembly 4 2 10100096 Compensation valve spring 5 150022110 Compensation valve plug with O ring 6 150024750 Depressurisation valve assembly 6 1 150024760 Pressure discharge valve o rings 7 10100082 Pump plug with o ring 7 1 10100083 Pump o ring 8 ...

Page 92: ...y with braces and fittings 2 10100011 Pump shaft 7cc 3 150113570 Tank pump distributor seating O ring kit 4 150113530 7cc pump guide bushing kit 5 150020590 Short ball and socket joint for pump shaft activator 6 150113580 Pump holding support 7cc 7 150024970 Inlet valve fitting micron pump 7cc C PUMP ASSEMBLY ...

Page 93: ...50113650 1 4 flat silencer 3 150113840 Pressure gauge 4 10110031 Pressure regulator 5 150113690 Connector kit for 7cc pump unit without VP 6 150020490 Differential valve with o ring 7 150020500 Control valve with o ring 8 150060120 Inlet solenoid valve 24V DC 9 150060130 Connector 2P T 15x15 10 150020580 O ring kit of pneumatic cylinder 7cc 5 2 1 6 4 8 9 7 10 10 3 ...

Page 94: ...on electrical cabinet door casing Micron UL 2 150124580 Electrical cabinet casing assembly without warning light UL 3 150124590 Micron 5 UL tank housing assembly 3 150124600 Micron 10 UL tank housing assembly 4 150124610 Micron 5 UL tank cover assembly 4 150124620 Micron 10 UL tank cover assembly 4 3 1 2 ...

Page 95: ... Nº Ref Description 1 150130710 HMI micron TPD control board 2 150122980 Temperature control board 2 outputs 2 150122990 Temperature control board 6 outputs 3 150119760 Pressure sensor display 4 150126180 Fuse 10A 5x20 4 150126170 Fuse 10A 6 3x32 4 150126160 Fuse 16A 6x32 1 2 1 3 4 ...

Page 96: ...cription 1 150020720 Female connector 12 pin base housing 1 16010003 Female connector 8 pin base housing 2 150118130 Main switch 40A 4P 3 150118150 Main switch handle 4 150114760 Capacitive sensor and amplifier kit 5 150124360 Micron piston pump power supply 24V 30W 1 25A 2 1 3 5 4 ...

Page 97: ...PD ADHESIVE MELTER SPARE PARTS LIST 9 11 H FILTER SENSOR ASSEMBLY 3 2 1 Nº Ref Description 1 150025800 Capacitive level sensor amplifier and probe 2 150025770 Grid filter 20 mesh 3 150025870 Capacitive level sensor o rings ...

Page 98: ... 3 150025670 Metal suction tube 4 150025680 Venturi suction tube 5 150025690 Support for suction tube 6 150025700 Fitting 90 3 8 Ø10 quick plug 7 150025710 Pneumatic vibrator vacuum feeder 8 21300000 Silencer 9 150110180 Straight fitting 1 8 Ø4 quick plug 10 150025740 Reduction Ø10 Ø4 quick plug 150025810 Complete suction tube vacuum feeder 10 6 2 7 5 9 8 1 3 4 ...

Page 99: ... 13 J VALVE ASSEMBLY Nº Ref Denominación 1 150025750 Fitting 90 1 4 Ø10 2 150060080 Coil for solenoid valve 24 VDC 10W 3 150060050 Solenoid valve connector 4 150060070 Complete solenoid valve 2 2 24VDC 5W 5 150025790 Fitting 90 3 8 Ø10 quick plug 1 2 3 4 5 1 ...

Page 100: ...FOCKE MELER GLUING SOLUTIONS 9 14 SPARE PARTS LIST This page is intentionally left blank ...

Page 101: ...bile exposure conditions The equipment must be installed and operated with minimum distance of 20 cm of the human body Class A device notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a co...

Page 102: ...o the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interfe rence that may cause undesired operation RF exposure safety This device complies with ISED RF exposure limits and has been evaluated in compliance with mobile exposure conditions The equipment must be installed and operated with minimum distance of 2...

Page 103: ...st autorisée aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L appareil doit accepter tout brouillage radioélectrique subi même si le brouillage est susceptible d en compromettre le fonctionnement Sécurité d exposition aux RF Cet appareil est conforme aux limites d exposition RF d ISDE et a été évalué conformément aux conditions d exposition mobile L équipement doit...

Page 104: ...FOCKE MELER GLUING SOLUTIONS 10 4 REGULATORY NOTICES This page is intentionally left blank ...

Page 105: ...of machinery Electrical equipment of machines Part 1 General requirements EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 50581 2012 Technical documentation for the assessment of electrica...

Page 106: ...e information speak with your Focke Meler representative Focke Meler Gluing Solutions S A Pol Arazuri Orkoien c B nº3 A E 31170 Arazuri Navarra Spain Phone 34 948 351 110 info meler eu www meler eu Focke Group ...

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