MELAG MELAtherm 10 Technical Manual Download Page 1 | Manualshive

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MELAG MELAtherm 10 Technical Manual Download Page 1

Technical Manual

MELAtherm

®

10

Washer-Disinfector

from software version 1.311

EN

Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in-
clude important safety information. You also receive a User Manual with the device. Please store this manual and the us-
er manual carefully and in close proximity to the device. They represent a component of the product.

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Summary of Contents for MELAtherm 10

Page 1: ...and in the correct order before setting up and commissioning the device The instructions in clude important safety information You also receive a User Manual with the device Please store this manual and the us er manual carefully and in close proximity to the device They represent a component of the product ...

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Page 3: ... concentration 19 Bleeding the metering system 19 Checking the metering accuracy 19 Exceptions when setting up at altitudes 22 Resetting the maintenance counter 22 Checklist 22 Validation 22 5 Process relevant parameters VRP 23 Universal Program 23 Quick Program 24 Intensive Program 25 Ophthalmo Program 26 Rinsing 27 6 Settings 28 Setting the IP address 29 Selecting the connection via FTP or TCP 3...

Page 4: ...Contents How to determine the software version of the device 36 ...

Page 5: ...t a component of the product Symbols used Symbol Explanation Indicates a dangerous situation which if not avoided could entail slight to life threatening injuries Draws your attention to a situation which if not avoided could result in damage to the instruments the practice fittings or the device Draws your attention to important information Formatting rules Example Explanation see Chapter 2 Refer...

Page 6: ...m 59 1 cm 59 1 cm F 28 5 cm 28 5 cm 28 5 cm G 96 1 cm 96 1 cm 96 1 cm Remarks Space requirements in the work surface min 60 cm width 60 cm depth and 82 cm height Standing freely in the room using the optional stainless steel cover plate e g next to already present floor units in your practice This enables a particularly ergonomic operation and loading of the device Serves as storage space e g for ...

Page 7: ...pply The floor should be made of wood or concrete or be tiled with ceramic tiling If the floor is fitted with synthetic material the relative humidity must amount to a minimum of 30 NOTICE Steam escaping from the device may cause damage at the adjacent furniture n During installation of the device please ensure that the adjacent base cabinets or other furniture and fittings are resistant to conden...

Page 8: ...set up height 1500 m Heat emission with max solid load 0 9 kWh 3 2 MJ Ambient temperature 5 40 C recommended max 25 C Relative humidity max 80 at temperatures up to 31 C max 50 at 40 C decreasing in a linear fashion Installation free standing NOTICE In case of an incorrect installation of the device there may be malfunctions during operation The specified installation heights must be complied with...

Page 9: ... Remarks min 0 74 m 0 74 m Installation in a curve to at least 0 74 m height Fig 3 Connection scheme with floor unit 1 DI water connection 4 Connection for water outlet at the syphon 2 Cold water connection 5 Type F SCHUKO socket 3 Dirt trap water inlet 6 CEE socket PLEASE NOTE Due to the length of mains lead and water pipe a sinistral connection is recommended ...

Page 10: ...f the mains connection MELAtherm 10 DTA MELAtherm 10 DTB Local requirements Electrical equipment must correspond with DIN VDE 0100 A main switch all pole should be fitted on the customer side This must be marked as a separator for the device and be easily accessible for the operator The mains socket must be freely accessible after installation so that the device can be taken from the electricity s...

Page 11: ...n DN21 or a present sink drain NOTICE Wastewater temperature may reach up to 95 C for short terms Min flow pressure 150 kPa 1 5 bar Netherlands 200 kPa 2 bar Recommended flow pressure 250 kPa 2 5 bar Netherlands 300 kPa 3 bar Max water pressure static 1000 kPa 10 bar Connecting dimension 3 4 internal thread for the connection to a standard 3 4 connection with external thread DN21 Additional requir...

Page 12: ...a way that they cannot come into contact with liquids u Observe all the information contained in this chapter during commissioning Removing from the packaging CAUTION Danger of injury from incorrect carrying Lifting and carrying too heavy a load can result in spinal injury Failure to comply with these provisions can result in crushing n Comply with the safety regulations issued by your professiona...

Page 13: ...rneath a work surface proceed as follows 1 Open the drawer and lift the device slightly Move the device on its rear caster into the required position 2 As soon as the required position is reached screw the rear middle device foot downwards using an Allen key 4 mm and align the device horizontally ...

Page 14: ...ess steel cover plate approx 6 mm backwards and remove upwards Aligning the device horizontally Align the device horizontally 1 Turn the fore device feet in or out with an open end wrench size 24 Then tighten the counter nut with an open end wrench size 13 2 Use an Allen key 4 mm to adjust the rear device foot in the middle from inside see Space requirements page 6 ...

Page 15: ...nt in order to obtain free access to the casters 2 Slightly unscrew the third fore caster Ê The floor unit can now be moved in its final position 3 Afterwards screw the middle caster in using an Allen key 5 mm 4 The rear casters and the feet are also adjusted by screwing them in or out 5 Fix the position of the Allen screws by countering the nuts Adjust the support rollers of the drawer as follows...

Page 16: ...ing a 5 mm ball head Allen key Reuse the screws to secure the bracket 2 Unscrew and remove both fore device feet and the rear device foot using an open end wrench size 24 3 Place the 3 mm flat washers on both fore pins on the corners of the floor unit 4 Place the 3 mm flat washers on both rear holes on the corners of the floor unit 5 Place the MELAtherm on the floor unit ...

Page 17: ...nit on the MELAtherm and the floor unit using the screws and flat washers see pos a a a a 7 The closed side of the bracket must point outwards 8 Secure the device with floor unit on the wall with the aid of the wall fixture see Instructions for installing the wall fixture doc AS_025 17 ...

Page 18: ...fter filling salt wait about three minutes before starting a new program so that the salt can dissolve Determining the water hardness 1 Determine the local water hardness using a titration test e g from Caldur art no 71000 Allow the water to run a little before conducting the test This ensures an exact result 2 Set the determined water hardness in the SETUP MENU Water dH Regeneration Start the Reg...

Page 19: ...the process agents Depending on the manufacturer the density or filling level with the associated weight is directly indicated on the label of the process agents If the label or data sheet of the process agents does not provide information regarding the density then the density of the cleaning agent neutralizer and rinse aid not for ophthalmology must be determined The following scheme shows the d...

Page 20: ...the neutralizer container on the scales and determine the total weight or reset the scales to zero by pressing the Tara key if possible Ê As soon as the partial cycle Neutralization is displayed the metering pump of the neutralizer starts metering the process agent audibly The metering process is finished when pump sound stops 7 When the metering process of the neutralizer is done note the change ...

Page 21: ...ess agents given in the log printout of the previous program with the determined metering quantities A maximum deviation of 10 is permissible If the deviations are significant it is necessary to redetermine the metering quantity per minute of the corres ponding pump Finally re check the actual metering quantity in the corresponding partial cycle The following example shows the determination in per...

Page 22: ... programs 4 Note these settings in the Process relevant parameters VRP page 23 chapter Resetting the maintenance counter The maintenance counter must be checked upon first commissioning In a device which has not yet been used the maintenance counter is already running as it saved the manufacture date after completion Reset the maintenance counter after the set up in the DIAGNOSIS SERVICE menu see ...

Page 23: ...f water l 5 5 5 5 5 5 5 When changing the VRP make a copy and enter the values in the following table Changes Universal Program Pre cleaning Cleaning Neutrali zation Intermed rinsing Disinfec tion Drying Partial cycle repetition Holding time sec Temperature C Metering temperature C R K Metering concentration ml l R N K DI proportion Quantity of water l Incorrect changes of the parameters can resul...

Page 24: ... 5 5 When changing the VRP make a copy and enter the values in the following table Changes Quick Program Pre cleaning Cleaning Neutrali zation Intermed rinsing Disinfec tion Drying Partial cycle repetition Holding time sec Temperature C Metering temperature C R K Metering concentration ml l R N K DI proportion Quantity of water l Incorrect changes of the parameters can result in damage to the devi...

Page 25: ...5 5 5 When changing the VRP make a copy and enter the values in the following table Changes Intensive Program Pre cleaning Cleaning Neutrali zation Intermed rinsing Disinfec tion Drying Partial cycle repetition Holding time sec Temperature C Metering temperature C R K Metering concentration ml l R N K DI proportion Quantity of water l Incorrect changes of the parameters can result in damage to the...

Page 26: ...5 5 5 5 5 When changing the VRP make a copy and enter the values in the following table Changes Ophthalmo Program Pre cleaning Cleaning Neutrali zation Intermed rinsing Disinfec tion Drying I II Partial cycle repetition Holding time sec Temperature C Metering temperature C R Metering concentration ml l R N DI proportion Quantity of water l Incorrect changes of the parameters can result in damage t...

Page 27: ... enter the values in the following table Changes Rinsing program Rinsing Partial cycle repetition Holding time sec Temperature C Metering temperature C Metering concentration ml l DI proportion Quantity of water l Incorrect changes of the parameters can result in damage to the device and or personal injury as well as damage to property MELAG does not accept any liability for such damage Date _____...

Page 28: ...IN Digital inputs SERVICE MENU Serial number Batch counter PARA cannot be selected RESET VRP Process relevant parameters VRP program selection Pre cleaning VRP parameter selection PC repetition partial cycle repetition Time in s Temp in C Dos T C metering temperature Dos conc metering concentration Water in l DI proportion Cleaning VRP parameter selection PC repetition partial cycle repetition etc...

Page 29: ...ctice network i e a DHCP network Presetting of the IP addresses in the device ex works Device IP address Remarks MELAtherm IP 192 168 40 10 Preset works side Computer 192 168 40 140 Preset works side Log printer 192 168 40 240 Preset works side Client3 192 168 40 144 not yet used cannot be changed Gateway IP 192 168 40 244 Not relevant within a network Subnet mask 255 255 255 0 Possibly to be take...

Page 30: ...ss in order to save the selected option Changing the FTP password attachment 1 Working in the SETUP MENU press to navigate to Autom logging 2 Press to open the menu 3 Press repeatedly to navigate to LAN TCP IP FTP 4 Press to open the menu 5 Press repeatedly to navigate FTP PW Add 6 Press to change the FTP password attachment 7 Press or to decrease or increase the value 8 Press to save the changed ...

Page 31: ...logging 2 Press to open the menu 3 Press repeatedly to navigate to LAN TCP IP FTP 4 Press to open the menu 5 Press repeatedly to navigate TCP Port No 6 Press to change the TCP port number 7 Press or to reduce or increase the value 8 Press to save the changed value Ê The numbers no longer flash PLEASE NOTE By holding the key depressed it is possible to change the TCP port number in steps of 100 Pre...

Page 32: ...w to link this program with a particular ending 1 In Windows Explorer double click on the log file 2 If the ending is unfamiliar Windows 10 displays the following message 3 Select Select a program from a list of installed programs and confirm with OK 4 Select the editor from a list of programs in the opening window Make sure to tick the option Always use the selected program to open this kind of f...

Page 33: ...hic log STR Malfunction STB Malfunction in standby LOG System log STA Status log LEG Key DEM Demo log DES Demo malfunction Data and time of the log files The date and time of the log files in Windows explorer are identical with the time of the program start provided of course that the files were saved on the corresponding medium via immediate output The information is lost upon subsequent collecte...

Page 34: ...der the file system select the format FAT Default 5 Working under Allocation unit size Windows automatically selects the appropriate allocation unit for the size of the CF card The allocation unit is dependent of the size of the CF card 6 Press Start How to integrate the device in a practice network Arrange for the IT company that services your network to integrate your device in the network The f...

Page 35: ... set the FTP is an exception for the firewall of the computer 3 Enter MELAtherm 10 as new user in the User tab User name serial number of the device e g 201810 DTA1111 user password MELAG12345 Enter the four digits of the year of construction as the user name The name plate only specifies the two end digits of the year of construction Example If the name plate contains 1810 DTA1111 enter exactly 2...

Page 36: ...ection of the IP addresses must be identical so that the devices can communicate with each other With a network entry mask 255 255 255 0 the most often the first three digits e g 192 168 88 x must be the same The device part of the IP address is assigned individually and only once The first network itself and the highest broadcast device address may not be issued DHCP The IP addresses are automati...

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Page 38: ...0 10829 Berlin Germany Email info melag com Web www melag com Original instructions Responsible for content MELAG Medizintechnik GmbH Co KG We reserve the right to technical alterations TH_10DT_10020_10021_v1 311_EN pdf Rev 17 20 0139 Modification date 2020 02 01 ...

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