Megamoto MM-B212 MXS Assembly Instructions Manual Download Page 1

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MM-B212 MXS

(MEGA MAX SUSPENSION)

ASSEMBLY INSTRUCTIONS

READ ALL OF THE INSTRUCTIONS BEFORE REMOVING

BIKE FROM THE STEEL SHIPPING CRATE AND

ASSEMBLING THE BIKE. MAKE SURE YOU UNDERSTAND

THE INSTRUCTIONS BEFORE YOU BEGIN.

Summary of Contents for MM-B212 MXS

Page 1: ... MXS MEGA MAX SUSPENSION ASSEMBLY INSTRUCTIONS READ ALL OF THE INSTRUCTIONS BEFORE REMOVING BIKE FROM THE STEEL SHIPPING CRATE AND ASSEMBLING THE BIKE MAKE SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE YOU BEGIN ...

Page 4: ...e top of the minibike frame H Cut the zip tie that secures the handlebar at the bottom of the steel shipping crate Remove the bubble wrap from the handlebar I Cut the ties that secure the front fender located on top of the rear wheel Remove the bubble wrap Remove the front wheel Sort the parts and arrange them as shown in the next 2 pages to make assembly easier ...

Page 5: ... NUT 1PC 3 AXLE SPACERS 2PCS 4 FRONT AXLE 1PC 5 FORK BOLTS 2PCS 6 STEERING STEM NUT 1PC 7 STEERING STEM FLAT WASHER 1PC 8 UPPER FORK PLATE PARTS 10 9 9 FRONT NUMBER PLATE 1PC 10 FRONT NUMBER PLATE BOLTS 2PCS and NUT 1PC MM B212 MXS ASSEMBLY INSTRUCTIONS 1 2 3 4 5 6 7 8 FORKS AXLE UPPER FORK PLATE ...

Page 6: ...FRONT FENDER 11 FRONT FENDER with MOUNTING BRACKET 1PC 12 FRONT FENDER NUTS 2PCS 13 FRONT FENDER BOLTS 2PCS PARTS MM B212 MXS ASSEMBLY INSTRUCTIONS 11 12 13 ...

Page 7: ...lower fork plate Keep the brake lever on the left as seen when seated on the bike and the throttle and switch on the right Make sure not to twist the wires cable and hose 2 Place the upper fork plate over the steering stem The number plate bracket should be facing forward 3 Place the steering stem flat washer over the steering stem 3 LOWER FORK PLATE STEERING STEM ...

Page 8: ... Install the chrome end of one fork into the lower fork plate and push it up until it reaches the upper fork plate There is no specific left or right fork either one can go on the left or right 6 Line up the top of the fork with the hole in the upper fork plate 7 Install the upper fork bolt and tighten by hand 4 5 6 7 ...

Page 9: ...XS ASSEMBLY INSTRUCTIONS 8 8 Install the fork and upper fork bolt on the other side and hand tighten 9 Tighten the two upper fork bolt securely 34 N m 25 ft lb 9 10 10 Tighten the 2 fork pinch bolts securely 12N m 9 ft lb ...

Page 10: ...d insert the bolts on the bottom of the handlebar clamps into the 2 holes in the top fork plate 13 Make sure the wires cable and hose are located in front of the upper fork plate and under the top number plate bracket as shown 11 Tighten the steering stem nut securely 54 N m 40 ft lb 11 ...

Page 12: ...out 1 inch into the right fork leg as viewed sitting on the bike left as pictured 19 Install one axle spacer on the axle bolt FRONT WHEEL 17 The small tabs on the lower part of the black fork legs should face in If they don t rotate the black fork legs so that the tabs face in ...

Page 13: ...1 Then push through to the other side of the wheel until about 1 inch of the axle bolt comes through 22 Place the other axle spacer on the axle bolt and align the hole in the fork leg with the axle spacer and bolt FRONT WHEEL Position the front wheel as pictured the tread pattern in the position of a V as shown ...

Page 14: ... INSTRUCTIONS 25 23 24 23 Push the axle bolt all the way through the spacer and the hole in the fork leg 24 Install the nut with the large flat spot facing toward the wheel 25 Tighten the nut securely 54 N m 40 lb ft FRONT WHEEL ...

Page 15: ...ting brackets on the front of the forks at the steering head Place the number plate over the mounting brackets and align the holes on the plate with the threaded holes in the brackets 27 Insert the top screw first and finger tighten then insert and tighten the bottom screw Tighten the top screw ...

Page 20: ...KE MM B212MX MEGA MAX ASSEMBLY INSTRUCTIONS 39 39 When you are done riding move the fuel lever to the left to the OFF position BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS INSTRUCTED IN YOUR OWNER S MANUAL ...

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