MDC XT16-HR East West 2019 User Manual Download

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XT16-HR East West

User Manual and Guide

2019 Model Onwards

©Copyright Market Direct Campers & Caravans 2019

Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction
with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in
serious injury or death and property damage. Specifications may change without notice.

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Summary of Contents for XT16-HR East West 2019

Page 1: ...9 Read owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelines may result in serious injury or death and property damage Specifications may change without notice ...

Page 2: ...tch 17 Trailing Arm Pivot Bolts 17 Brakes and Handbrake 18 Features 18 Operation 18 Trailer Plug Wiring 18 Breakaway Switch 19 Hand Brake 19 Adjuster 20 Correct Use of Your Electric Brakes 21 Important Safety Notice 21 Brake Adjustment 21 Brake Cleaning and Inspection 21 Magnets 22 Shoes and Linings 22 Corrosion Prevention 22 Wheels and Tyres 23 Highway 23 Off Road 23 Suspension 23 Shock Absorbers...

Page 3: ...ant to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a camper to sway and or roll excessively left and right The optimum ball weight on a caravan is between 9 and 11 of the total camper weight Terminology Abbreviations Ball Weight The downward load exerted on the tow point of the vehicle by the trailer...

Page 4: ... Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6107 SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 Contact Details NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 494 494 1300 MDC CARE 1300 632 2273 1300 MDC PARTS ...

Page 5: ... Dometic FJ2200 air conditioner WATER TANK 2 x 80L fresh water 80L grey water WATER DELIVERY 12V Electric Pump TOILET ENSUITE Dometic Cassette toilet AWNING 4 metres wide 12V electric open close BATTERY 2 x 100 AH deep cycle AGM batteries solar 2 x 150 watt panels CHARGER Projecta 35A 7 stage full auto 240V charger BOOSTER CHARGER Projecta IDC 25 9 32V 25A 3 stage INVERTER 1000W modified sine 240V...

Page 6: ...ool Bushman Ironman ARB MT35FP CFX 28 RF40 35L 30L Elements 60 CFX 35 RF47 45L 35L CFX 40 TMX35 CFX 50 Glacier 30 CF80ACVERB ED85 CF80ACDZVERB Instructional Videos Handover Tutorial This video is to be viewed for explanation of operation of all features Scan the code or go to https youtu be 27Lzo8MKvdg ...

Page 7: ... the code or go to https youtu be 3UUyMyzPcs8 Setting up the Ensuite Tent View this video to set up external ensuite tent Scan the code or go to https youtu be 1DLxBGhn1oU Setting up the Under Awning Annex View this video to setup the annex attachment Scan the code or go to https youtu be GOaICEfE2MM Packing Down Your Caravan View this video for correct pack down procedure scan the code or go to h...

Page 8: ...X4 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Page 9: ...the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Page 10: ...e locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Page 11: ...n 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism ...

Page 12: ...the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position STEP 2 Lift the coupling up off the tow pin ...

Page 13: ...c Heavy cooking equipment should be stored in lower cupboards Tinned food bottled goods for cooking etc should be stored in the pantry cupboard Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle Ensure no items can move during travel Secure all items to prevent damage to the caravan Consider water tank levels and how they may affect the balance front and back...

Page 14: ... be done by raising and lowering the jockey wheel prior to adjusting the stabiliser legs Getting the trailer level from left to right should be done with drive on stepped ramps as illustrated below Once levelled the legs can be lowered to keep the trailer stable On soft ground you may want to use timber sole boards under the stabiliser feet Site Power The Projecta charger in your caravan is connec...

Page 15: ...wered to prevent water pooling which can damage the awning When set up as an annex the awning has a higher tolerance to wind however should still be packed up prior to strong winds and heavy storm conditions During rain the awning should be lowered on one side as illustrated below Kitchen To extend the kitchen from the caravan release pad bolt fig1 and press down the blue slide tab fig 2 and pull ...

Page 16: ... light and moisture can have an adverse effect on materials when left unprotected outside This section outlines some of the things you can do as an owner to protect your investment Interior Moisture in the smallest amounts can cause mould High humidity and cooling temperatures can create condensation additionally condensation can form under mattresses due to temperature differences between warm bo...

Page 17: ...to protect the surfaces from oxidisation Internal Surfaces Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics Acrylic Windows Windows should be cleaned with a clean soft nonabrasive cloth to avoid scratches and soapy water Do not use any cleaners that contain ammoni...

Page 18: ...r to check your wheel nuts at 50km 500km and 1000km and periodically thereafter The correct torque setting of 125Nm for 12mm studs 140nm for 14mm studs with alloy wheels and 200nm for 14mm studs with steel rims Refer to the plate on your drawbar Hitch The high tensile bolts securing your hitch should be tightened to 76Nm These should be checked at 5000km intervals or 2500km in harsh off road condi...

Page 19: ...g independent of the tow vehicle in the event of an emergency Operation When electrical current is fed into the system by the controller it activates the electromagnets in the brakes These electromagnets are energized and are attracted to the rotating surface of the drums which moves the actuating levers in the direction that the drums are turning thus applying pressure from the brake linings to t...

Page 20: ...DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUIRES A BATTERY MONITOR VIEWABLE FROM THE DRI...

Page 21: ...e diagram Handbrake Adjuster 1 below To tighten the handbrake cable turn the adjuster wheel D in a clockwise direction Once adjusted retighten lock nuts and test Always ensure that wheels turn freely when handbrake is off Overtightened cables can cause brakes to drag and damage the brake linings ...

Page 22: ... skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this manual must first establish that they neither compromise their personal safety nor the vehicle integrity by their choice of methods tool s or parts If at all in doub...

Page 23: ...ce both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Corrosion Prevention It s important to take steps to prevent corrosion of parts on your trailer to extend the service life Many fittings are high tensile and therefor zinc plated Fittings such as thi...

Page 24: ...e conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pressures Failure to reinflate can cause severe handling problems resulting in injury or death Suspension Your camper is fitted with quality independent trailing arm suspension with dual shock absorbers This design is...

Page 25: ...r service life The following is an outline on how to gain the best performance and lifecycle from the battery fitted in your camper Always use a quality charger that caters to the voltage requirements of an AGM battery Absorption charging is from 14 6v to 14 8v float charging is from 13 2v to 13 8v Never leave your battery stored at low volts Before storing your camper ensure that battery s is ful...

Page 26: ...kers are Push to Reset Red light on switches means On Voltmeter will show battery voltage when idle or charge voltage when charging Amp meter will show current used not charge current Charge current is displayed via the multistage charger panel ...

Page 27: ...26 1300 4X4 4X4 Switch Panel Circuit Diagram ...

Page 28: ...27 1300 4X4 4X4 Main Circuit Diagram ...

Page 29: ...urther information go to https www truma com au en products truma hot water system truma ultrarapid hws html Your Truma Hot Water system control switch is located beneath the end of the bed left of the entry door To watch the video tutorial on turning on the hot water system scan the code with your smartphone Water Pumps The pump when switched on is activated by the release of pressure at the tap ...

Page 30: ...s Internal Kitchens and Hot Water Systems each have an isolation valve on their gas supply line Ensure the valve is turned on handle running parallel to the gas line when using these appliances The gas isolation valve for the internal cooktop and oven is situated in the cupboard beside the oven Fig 6 The gas isolation valve for the hot water system is situated beneath the forwardmost seat on the l...

Page 31: ...in living area of your caravan or camper Attempting to warm the additional annex area may be beyond the performance of the diesel heater unit The diesel heater is not to be used for the following Directing air onto people or animals Long term use in large areas Drying clothes and other items Product Information Your Caravan is fitted with a YUSENN Model DA2 12v Diesel Heater Part No 161 10022 Mode...

Page 32: ...31 1300 4X4 4X4 Schematic ...

Page 33: ...nit Always ensure all items are clear of the heater unit and all hoses and exhaust Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby campers and the effect of exhaust fume...

Page 34: ...ing the heating selector button will start the combustion process and begin heating mode Combustion and ventilation lamps light up simultaneously As a fault occurs during operation of the heater combustion indicator light flashes to indicate cause of the malfunction Pressing the stop button The heater stops working combustion or ventilation After delayed stop the light goes out Temperature regulat...

Page 35: ...rol stage Ventilating mode Press the ventilation button Heater will work in ventilation mode Changeover in mode of ventilation and burning can be initiated at any time Switching off Press the stop working button Heater switches off metering pump stops working and glow plug is switched on for approx 40 seconds After fan runs on for approx 4 minutes to cool down heater is shut down when indicating l...

Page 36: ...Fault of glow plug 1 Incorrect connection Check whether all the plug connections are secure and rectify where necessary 2 Short circuit or open circuit of lead Check whether there is short circuit or open circuit of motor lead by multimeter If yes please fix it or replace it 3 Damage of glow plug Check glow plug s resistance between two leads If it is not between 1 4 ohms pls replace it 6 Fault of...

Page 37: ...uel 2 Fault of ignition sensor Troubleshooting or replace it Protecting from Mould Mould is very difficult to clean once a porous surface is affected There are several ways you can prevent the occurrence of mould on your caravan Never leave your camper packed away wet If you must leave a campsite with wet canvas or a damn interior be sure to open and dry out your tent thoroughly at the very first ...

Page 38: ...sition Gas bottles and jerry cans secured Stabiliser leg handle in trailer Chains and shackles in serviceable condition Hooked Up to Vehicle Hitch secured to receiver all pins and locks engaged Trailer lights plugged in Anderson plug connected All cables clear of possible damage Safety chains and shackles connected to car Chains are crossed and at correct length All lights working Trailer brakes e...

Page 39: ...chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes will oxidise less and this will extend the service life of these finishes Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by t...

Page 40: ...39 1300 4X4 4X4 Trouble Shooting Electrical ...

Page 41: ...mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy Cooker not igniting Gas bottle empty Fill gas bottle Gas bottle not turned on Turn on valve on gas bottle Gas hose on cooker not connected Check bayonet is securely connected into receiver Regulat...

Page 42: ... setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace components Out of round brake dr...

Page 43: ...ehicles and drivers well in excess of normal road driving In these conditions take regular breaks to reduce driver fatigue and fatigue to vehicles Shock absorbers can become extremely hot on corrugated roads which can cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to...

Page 44: ...nd water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or simply close outside of the season Always check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism w...

Page 45: ...he express written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC MDC shall not be liable in part or whole for any warranties either express or implied made by agents or resellers on behalf of MDC without the knowledge or express written permission of MDC Such una...

Page 46: ...rt will be made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless specifically stated in writing and goods sold at auction by or on behalf of MDC shall carry no warranty Lodging a Claim All warranty claims MUST BE LODGED through our website using our online Warranty Cla...

Page 47: ...46 1300 4X4 4X4 MASTERCLASS Tutorials ...

Page 48: ...47 1300 4X4 4X4 Maintenance Schedule ...

Page 49: ... Handbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check lining thickness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs al...

Page 50: ...ompression General fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolt...

Page 51: ...ral fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes...

Page 52: ...ral fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes...

Page 53: ...ral fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes...

Page 54: ...ral fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76Nm Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes...

Page 55: ...s com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smithfield NSW 2164 Ph 02 9616 ...

Page 56: ...0 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandenong statewidebearings com au Somerton 15 17 Somerton Road Somerton VIC 3061 Ph 03 9308 0055 Email somerton statewidebea...

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