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MDC XT 12E, Owner'S Manual

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MDC XT 12E Owner'S Manual Download Page 47

 

www.marketdirect.com.au

 

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Ph: 1300 494 494

 

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P a g e

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47

 

Caravan Body Maintenance 

Locks and Latches

 

Locks need regular maintenance to ensure they operate correctly and stay free from corrosion. Diligent use of 
WD40 or Inox will help in this regard. Both locks and latches need to be checked for adjustment to ensure correct 
seal compression.

 

Rubber Seals

 

Rubber seals are critical in reducing or eliminating dust and water ingress. Damaged or worn seals should be 
replaced immediately. Seals that are overly compressed will stay flattened and be less effective. (See maintenance 
schedule)

 

Sealants

 

Regular checking of sealants will help avoid any likelihood of water ingress on your caravan. Off road use can 
cause mechanical damage to seals from vegetation and stones striking the caravan body. 6 monthly inspections 
should be undertaken, and any necessary repairs made.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for XT 12E

Page 1: ..._____________________________________________________________________________ OWNER S MANUAL 15yr Anniversary Version 1 www marketdirect com au January 2021 AU Model shown Phone 1300 494 494 Copyright...

Page 2: ...g a Suitable Spot 24 Weather 24 Using Wheel Chocks and Ramps 25 Operating the Jockey Wheel 25 Stabiliser Legs 25 Electric Awning 26 Kitchen 27 Control Panel 28 Main Circuit Breaker 28 Mains Power 29 R...

Page 3: ...1 Fuses 61 Circuit Breaker 62 Water Heater Trouble Shooting 62 Gas Operation 62 Water Supply 62 Water Pumps 63 Selecting Fresh Water Tank 63 Connecting the Gas 64 Protecting from Mould 64 Toilet Care...

Page 4: ...xperience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to ap...

Page 5: ...E Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRESS 1 ADDRE...

Page 6: ...e manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissible mass...

Page 7: ...rds the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimeters at...

Page 8: ...sink 12V electric water FRIDGE SLIDE 1045mm L x 535mm W x 480mm H WATER TANK 120L 120L Total 240L fresh water WATER DELIVERY 12V electric pump HOT WATER SYSTEM Truma UltraRapid Boiler 14L gas INTERNAL...

Page 9: ...astle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney Rd Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellow...

Page 10: ...nderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST E...

Page 11: ...e side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level fi...

Page 12: ...plosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at...

Page 13: ...y a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and And...

Page 14: ...er supply when vehicle is not running 2 50amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel in...

Page 15: ...ly and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your carava...

Page 16: ...odes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to your ve...

Page 17: ...e unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake contro...

Page 18: ...er to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe driving or towing practices In no event shall MDC be liable for loss or damag...

Page 19: ...with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire i...

Page 20: ...Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Remove pla...

Page 21: ...e and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garag...

Page 22: ...ACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the carav...

Page 23: ...Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway and cause an accident Tyre Pres...

Page 24: ...r Caravan Electric Roof The roof can be raised or lowered using the rocker switch beside the door or the remote control supplied Finding a Suitable Spot When choosing a spot to set up your caravan sta...

Page 25: ...sole boards under the stabiliser feet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the trailer...

Page 26: ...eather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a higher tole...

Page 27: ...lace when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas plug...

Page 28: ...dicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located beneath the dine...

Page 29: ...outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a manner tha...

Page 30: ...stem to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance betwe...

Page 31: ...494 494 IP a g e 31 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied p...

Page 32: ...nto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is c...

Page 33: ...ism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and the...

Page 34: ...w Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is corre...

Page 35: ...STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to...

Page 36: ...reakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE...

Page 37: ...ent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to your tow v...

Page 38: ...he red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the power co...

Page 39: ...by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch steep...

Page 40: ...p If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up w...

Page 41: ...cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is sec...

Page 42: ...that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use clean...

Page 43: ...hesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this Seala...

Page 44: ...com au IPh 1300 494 494 IP a g e 44 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers sp...

Page 45: ...www marketdirect com au IPh 1300 494 494 IP a g e 45...

Page 46: ...chanism requires maintenance as per the maintenance schedule Yellow arrows indicate light lubrication with lanolin based lubricant Every 6 months Red arrow indicates protecting the spring with a lanol...

Page 47: ...ession Rubber Seals Rubber seals are critical in reducing or eliminating dust and water ingress Damaged or worn seals should be replaced immediately Seals that are overly compressed will stay flattene...

Page 48: ...m under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Brake Pa...

Page 49: ...ired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bra...

Page 50: ...as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyon...

Page 51: ...important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts availabl...

Page 52: ...vel to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pre...

Page 53: ...gger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery system...

Page 54: ...is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered e g th...

Page 55: ...www marketdirect com au IPh 1300 494 494 IP a g e 55 12 Volt Main Circuit Diagram...

Page 56: ...www marketdirect com au IPh 1300 494 494 IP a g e 56 12 Volt Switch Circuit...

Page 57: ...not be supplied with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe...

Page 58: ...ring the initial operation of a brand new appliance or after it has not been used for some time an amount of fumes and a slight smell may be noticed for a short while Always observe the operating inst...

Page 59: ...nection Pressure and Temperature Relief Valve P T safety valve Risk of scalding injury from hot water and or tampering with the P T safety valve Do not actuate the P T safety valve as long as the appl...

Page 60: ...wl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab the ha...

Page 61: ...page 6 To unlock switch off the appliance wait 10 minutes and switch on again Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original Truma...

Page 62: ...on again Heater operates for a prolonged time and then the red lamp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off t...

Page 63: ...continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Selecting...

Page 64: ...ppliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas appliances without adequate ventilation and always r...

Page 65: ...nufacturer Thetford The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Cassette Tank Cleaner is the recommended product for this applicati...

Page 66: ...re intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e...

Page 67: ...pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temperature...

Page 68: ...time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circuit or...

Page 69: ...and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sid...

Page 70: ...h 1300 494 494 IP a g e 70 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper are two...

Page 71: ...r is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in to r...

Page 72: ...a 300 watt solar charging system need to be reasonable Running two fridges without adding additional solar and following best practice with pre cooling and packing will greatly reduce battery life an...

Page 73: ...Supply until battery voltage reads minimum of 6 volts then choose setting recondition if this function is available Choose AGM if not available If error code appears on the charger display refer to t...

Page 74: ...www marketdirect com au IPh 1300 494 494 IP a g e 74 Fig 1...

Page 75: ...ush and if it resets you will hear a click High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1 To reset the small lever protruding from the side needs to be pushed back int...

Page 76: ...fuse or circuit breaker at the battery Fig 5 Notes The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a t...

Page 77: ...www marketdirect com au IPh 1300 494 494 IP a g e 77 Breaker Locations Under bed Left Hand Side Under Bed Right Hand Side CB1 CB s 2 7 On Wall Beside Main Door RCD...

Page 78: ...ater tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem...

Page 79: ...orrect Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronisi...

Page 80: ...er to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting dr...

Page 81: ...ways check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so...

Page 82: ...ns misuse abuse incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some examples of circumstances that may cause damage not co...

Page 83: ...ffer for sale items marked as factory seconds ex demonstration or damaged This Warranty does not apply to any goods sold under these markings b If other warranties apply to goods sold while marked as...

Page 84: ...kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the products or about the maintenance history of the produ...

Page 85: ...t com au IPh 1300 494 494 IP a g e 85 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km Finish...

Page 86: ...www marketdirect com au IPh 1300 494 494 IP a g e 86 Trip Name Date Km Start Km Finish Cumulative Km...

Page 87: ...bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing P...

Page 88: ...www marketdirect com au IPh 1300 494 494 IP a g e 88 Hub Assembly...

Page 89: ...www marketdirect com au IPh 1300 494 494 IP a g e 89 Trailing Arm Bushes...

Page 90: ...se fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspensi...

Page 91: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals o...

Page 92: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lig...

Page 93: ...reat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Ins...

Page 94: ...nd voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 95: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lig...

Page 96: ...reat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Ins...

Page 97: ...nd voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 98: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lig...

Page 99: ...reat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Ins...

Page 100: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 101: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer li...

Page 102: ...Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System In...

Page 103: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 104: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer li...

Page 105: ...Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System In...

Page 106: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 107: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer li...

Page 108: ...Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System In...

Page 109: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 110: ...studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer li...

Page 111: ...Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System In...

Page 112: ...ckhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02...

Page 113: ...com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandeno...

Page 114: ...www marketdirect com au IPh 1300 494 494 IP a g e 114 Video Tutorials...

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