MDC XT 10E Owner'S Manual Download Page 110

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www.marketdirect.com.au

Ph: 1300 494 494

Contents 110

Appendix

Topic

Page

Introduction

WELCOME TO MDC

Terminology & Abbreviations

12 Volt Electrical

12 Volt Main Circuit Diagram

12 Volt Switch Circuit

240 Volt Electrical

Acrylic Windows

Adjuster Automotive Type

Appendix

110

Ball Weight

Battery Care

Brake Adjustment

Brake Cleaning and Inspection

Brake Controller

Brakes

Brakes & Breakaway System

Canopy Lifting Mechanism

Caravan Body Maintenance

Care and Maintenance of the Caravan

Charging Camper/Caravan While

Driving

Charging from your Vehicle

Charging the Caravan

Chassis

Chemicals:

Circuit Breaker

Connecting the Breakaway

Connecting the Electrics

Connecting the Gas

Connecting the Safety Chains

Control Panel

Correct Use of Your Electric Brakes

Correct Vehicle Wiring for MDC

Caravans

Corrosion Prevention

Corrosion Protection

Coupling

Decalcification

Diesel Heater

Diesel Heater Safety

Draining the Water Heater

Driving Off Road

Effects of Weight Distribution

Electric Awning

Electric Roof

Electrical Safety

Electrical Systems

Ensuite Finishes

Fabrics

Filling the Truma UltraRapid with

Water

Finding a Suitable Spot

Fire Extinguisher

Fuses

Galvanised Finishes

Gas

Gas & Appliance Safety

Gas & Water Systems

Gas Appliance Safety

Gas Certification

Gas Cylinder Safety

Gas Operation

Gas Systems

General Safety

Hand Brake

Handy Tips

Heater Control Switch

High Tensile Bolt and Fittings

Hitch

Hitch and Chains

How to Hitch your coupling

How to Load Your Caravan

Hub Assembly

Important information before

operating the diesel heater.

Important Safety Notice

Internal Finishes

Isolating Appliances

Jacking Your Caravan or Camper

Kitchen

Lights

Lithium (LiFePO4) Battery Reset

Lithium Battery System

Locks and Latches

Magnets

Main Circuit Breaker

Mains Power

Maintenance

MDC Contact Details

Mirrors

MkII Diesel Heater

Modifications to The Product

Operating Instructions

Operating the Jockey Wheel

Operation

Packing Down Your Caravan

Paint

Power on

Preparing for Bad Weather

Summary of Contents for XT 10E

Page 1: ...VAN ____________________________________________________________________________________ OWNER S MANUAL 15 Year Anniversary Edition Version 1 www marketdirect com au 15 Year Anniversary Model Shown Ph...

Page 2: ...experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to a...

Page 3: ...0E Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRESS 1 ADDR...

Page 4: ...ELECTRIC ROOF 25 Finding a Suitable Spot 25 Weather 25 Using Wheel Chocks and Ramps 26 Operating the Jockey Wheel 26 Stabiliser Legs 26 ELECTRIC AWNING 27 KITCHEN 28 CONTROL PANEL 29 MAIN CIRCUIT BREA...

Page 5: ...s Operation 61 Removing The Cowl Cover 61 Select Water Heater Mode 61 Switching Off Gas Operation 62 Red Indicator Lamp Fault 62 MAINTENANCE 62 Decalcification 62 Fuses 62 Circuit Breaker 62 WATER HEA...

Page 6: ...he manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissible mass...

Page 7: ...pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in mi...

Page 8: ...ckable WHEELS TYRES 16X7 5 6 139 7 aluminium alloy wheels fitted with 265 75 R16 Goodride radial mud terrain spare SUSPENSION X TRACK Independent coil spring suspension with 2x TOUGH TRAX Shock absorb...

Page 9: ...b handle POWER OUTLETS INTERNAL 3 x 12V accessory sockets 2 x 5V dual USB charging ports 1A 2A split 1 x F type TV outlet 2 x 240V double pole GPOs POWER OUTLETS EXTERNAL 2 x Anderson plugs 1 x 12V ac...

Page 10: ...70 Newcastle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool...

Page 11: ...Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST...

Page 12: ...e side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level fi...

Page 13: ...plosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at...

Page 14: ...y a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and And...

Page 15: ...wer supply when vehicle is not running 2 50amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel i...

Page 16: ...ply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your carav...

Page 17: ...modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to your v...

Page 18: ...he unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake contr...

Page 19: ...fer to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe driving or towing practices In no event shall MDC be liable for loss or dama...

Page 20: ...with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire i...

Page 21: ...e Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Remove pl...

Page 22: ...ke and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Gara...

Page 23: ...CTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the carava...

Page 24: ...e the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway a...

Page 25: ...r Caravan Electric Roof The roof can be raised or lowered using the rocker switch beside the door or the remote control supplied Finding a Suitable Spot When choosing a spot to set up your caravan sta...

Page 26: ...sole boards under the stabiliser feet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the traile...

Page 27: ...weather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a higher tol...

Page 28: ...lace when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas plug...

Page 29: ...ndicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located beneath the din...

Page 30: ...outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a manner tha...

Page 31: ...stem to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance betwe...

Page 32: ...494 494 IContents 32 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Page 33: ...onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is...

Page 34: ...ism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and the...

Page 35: ...ow Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is corr...

Page 36: ...STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to...

Page 37: ...Breakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE TH...

Page 38: ...vent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to your tow...

Page 39: ...he red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the power co...

Page 40: ...by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch steep...

Page 41: ...up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up...

Page 42: ...cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is sec...

Page 43: ...s that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use clea...

Page 44: ...hesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this Seala...

Page 45: ...com au IPh 1300 494 494 IContents 45 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers sp...

Page 46: ...www marketdirect com au IPh 1300 494 494 IContents 46...

Page 47: ...echanism requires maintenance as per the maintenance schedule Yellow arrows indicate light lubrication with lanolin based lubricant Every 6 months Red arrow indicates protecting the spring with a lano...

Page 48: ...ression Rubber Seals Rubber seals are critical in reducing or eliminating dust and water ingress Damaged or worn seals should be replaced immediately Seals that are overly compressed will stay flatten...

Page 49: ...m under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Brake Pa...

Page 50: ...ired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bra...

Page 51: ...s as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyo...

Page 52: ...important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts availab...

Page 53: ...vel to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pre...

Page 54: ...igger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery syste...

Page 55: ...is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered e g th...

Page 56: ...www marketdirect com au IPh 1300 494 494 IContents 56 12 Volt Main Circuit Diagram...

Page 57: ...www marketdirect com au IPh 1300 494 494 IContents 57 12 Volt Switch Circuit...

Page 58: ...not be supplied with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pip...

Page 59: ...t of fumes and a slight smell may be noticed for a short while Always observe the operating instructions prior to starting The vehicle owner is responsible for correct operation of the appliance Befor...

Page 60: ...d or tampering with the P T safety valve Do not actuate the P T safety valve as long as the appliance is still hot Do not place a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T s...

Page 61: ...wl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab the ha...

Page 62: ...gain Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original Truma parts may be used for maintenance and repair work Please contact the Serv...

Page 63: ...ts up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Water Supply Symptom Caus...

Page 64: ...r continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Selecting...

Page 65: ...ppliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas appliances without adequate ventilation and always r...

Page 66: ...nufacturer Thetford The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Cassette Tank Cleaner is the recommended product for this applicati...

Page 67: ...re intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e...

Page 68: ...pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temperature...

Page 69: ...time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circuit or...

Page 70: ...and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sid...

Page 71: ...1300 494 494 IContents 71 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper are two...

Page 72: ...is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in to re...

Page 73: ...www marketdirect com au IPh 1300 494 494 IContents 73 Diagram E1...

Page 74: ...ater tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem...

Page 75: ...Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronis...

Page 76: ...ler to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting d...

Page 77: ...ways check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so...

Page 78: ...ons misuse abuse incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some examples of circumstances that may cause damage not c...

Page 79: ...offer for sale items marked as factory seconds ex demonstration or damaged This Warranty does not apply to any goods sold under these markings b If other warranties apply to goods sold while marked as...

Page 80: ...kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the products or about the maintenance history of the produ...

Page 81: ...t com au IPh 1300 494 494 IContents 81 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km Finis...

Page 82: ...www marketdirect com au IPh 1300 494 494 IContents 82 Trip Name Date Km Start Km Finish Cumulative Km...

Page 83: ...bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing...

Page 84: ...www marketdirect com au IPh 1300 494 494 IContents 84 Hub Assembly...

Page 85: ...www marketdirect com au IPh 1300 494 494 IContents 85 Trailing Arm Bushes...

Page 86: ...se fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspensi...

Page 87: ...s and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals...

Page 88: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Page 89: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Page 90: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 91: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Page 92: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Page 93: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 94: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Page 95: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Page 96: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 97: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Che...

Page 98: ...ystem with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Page 99: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 100: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Ch...

Page 101: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Page 102: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 103: ...Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Ch...

Page 104: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on...

Page 105: ...and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on...

Page 106: ...alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Light...

Page 107: ...r service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for cor...

Page 108: ...ockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02...

Page 109: ...com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandeno...

Page 110: ...1 Driving Off Road 76 Effects of Weight Distribution 24 Electric Awning 27 Electric Roof 25 Electrical Safety 13 Electrical Systems 54 Ensuite Finishes 43 Fabrics 43 Filling the Truma UltraRapid with...

Page 111: ...Contact Details 108 Suspension 53 Switching Off Gas Operation 62 Switching On Gas Operation 61 Temperature Control 68 Terminology Abbreviations 7 Toilet Care and Maintenance 66 Torque Settings 49 Towi...

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