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1300 4X4 4X4

 

Magnets

 

Your electric brakes are equipped with high quality electromagnets that are designed to provide the proper input force 
and friction characteristics. Your magnets should be inspected and replaced if worn unevenly or abnormally. 

 

Even if wear is normal as indicated by your straightedge, the magnets should be replaced if any part of the magnet coil 
has become visible through the friction material facing of the magnet. It is also recommended that the drum armature 
surface be refaced when replacing magnets. 

Magnets should also be replaced in pairs - both sides of the axle. Always use genuine MDC OEM parts. 

Shoes and Linings

 

A simple visual inspection of your brake linings will tell if they are useable. 

Replacement is necessary if the lining is worn (to within 1.5mm or less), contaminated with grease or oil or abnormally 
scored or gouged. It is important to replace both shoes on each brake and both brakes of the same axle. This is 
necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available 
from our outlets. 

Corrosion Prevention

 

It’s important to take steps to prevent corrosion of parts on your trailer to extend the service life. Many fittings are high 
tensile and therefor zinc plated. Fittings such as this can benefit from additional protection. Some helpful products to 
prevent corrosion are “Lanotec”, “WD40”, “Inox” and similar products. These can be spray applied and do a very good 
job of protecting metal surfaces, particularly in corrosive and aggressive environments near the ocean and inland 
waterways. 

Often, we take our campers and caravans to saltwater environments. Driving through salt water is never 
recommended as the residual chloride ions accelerate corrosion greatly. If you are camping near or driving through 
these kinds of environments, we highly recommend that your trailer be thoroughly cleaned after use. Flushing the 
chassis and washing and rinsing your trailer is important 

 

 

 

Summary of Contents for Forbes11TB

Page 1: ...d owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelines...

Page 2: ...Handbrake Electric 18 Features 18 Operation 18 Trailer Plug Wiring 18 Breakaway Switch 19 Hand Brake 20 Adjuster 20 Correct Use of Your Electric Brakes 21 Important Safety Notice 21 Brake Adjustment 2...

Page 3: ...Terminology Abbreviations Ball Weight The downward load exerted on the tow point of the vehicle by the trailer Tare Weight The total weight of the unoccupied unladen trailer ready for use with all in...

Page 4: ...Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA...

Page 5: ...der holders JERRY CANS 2 x 20 litre jerry can holders KITCHEN CONSTRUCT Stainless steel slide out with sink and 4 burner stove APPLIANCE n a AIRCONDITIONER Dometic Harrier Lite DIESEL HEATER n a WATER...

Page 6: ...hes Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance fr...

Page 7: ...4 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling an...

Page 8: ...he bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bum...

Page 9: ...locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible de...

Page 10: ...1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the me...

Page 11: ...he button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position...

Page 12: ...boards should only be used for lightweight items such as clothes personal items bedding etc Heavy cooking equipment should be stored in lower cupboards Tinned food bottled goods for cooking etc should...

Page 13: ...k can be done by raising and lowering the jockey wheel prior to adjusting the stabiliser legs Getting the trailer level from left to right should be done with drive on stepped ramps as illustrated bel...

Page 14: ...n Before sliding out kitchen raise the pad bolt and turn to lock in the up position Fig 2 Push down blue latch on the slide mechanism and pull kitchen out Fig 2a When kitchen is extended fix the suppo...

Page 15: ...l external doors and hatches to prevent water ingress and wind damage Packing Down Your Caravan When packing down your caravan ensure the following All gas and electric appliances are turned off Gas i...

Page 16: ...d allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up with damp or humid con...

Page 17: ...o protect the surfaces from oxidisation Internal Surfaces Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use...

Page 18: ...trust a rattle gun as these may over or under tighten A quality torque wrench will ensure nuts are tightened correctly It s important to remember to check your wheel nuts at 50km 500km and 1000km and...

Page 19: ...hey can be modulated to provide variable braking force thus easing the brake load on the towing vehicle 3 There is very little lag time between the moment the tow vehicle s brakes are actuated and the...

Page 20: ...that power be supplied by the tow vehicle to the breakaway power source while towing This is done via the 50amp Anderson Plug on the drawbar Consult a qualified auto electrician to ensure this is fitt...

Page 21: ...se the cable adjuster to give enough tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1 3 raised when unladen This needs to be checked again when t...

Page 22: ...skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from...

Page 23: ...e both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets...

Page 24: ...te level to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highwa...

Page 25: ...d hi lift jack operation When using a hi lift jack care must be taken to secure the caravan from rolling or slipping Never place any part of your body beneath the caravan when suspended by any kind of...

Page 26: ...iving you will need to have 12 volt power supplied from your tow vehicle to a 50amp Anderson plug near your towbar Wiring and supply should be compatible for 50 amps A 12 pin trailer plug is also requ...

Page 27: ...ave your battery stored at low volts Before storing your camper ensure that battery s is fully charged and all power is disconnected switched off Give the batteries a maintenance charge at least once...

Page 28: ...use Open the protective dust cabinet and remove the white cover before use Do not operate whilst towing Do not operate in enclosed spaces Your caravan is fitted with a Truma boiler hot water system P...

Page 29: ...sure all controls on the stove are in the Off position and then turn on the gas bottle valve If your kitchen stove is fitted with electric ignition plug the connector into the 12v socket beside the ki...

Page 30: ...e to form under it If left unchecked this can cause mould when your caravan is stored Shade and screen care Do not close blinds while window is open Air pressure can dislodge the blind material from i...

Page 31: ...and correct pressure Wheel nuts tight and torqued to correct tension Bearing caps secure All external fittings secure Stabiliser legs working secure in travel position Gas bottles and jerry cans secu...

Page 32: ...ow images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On...

Page 33: ...campers and caravans have wires both 240v and 12v as well as plumbing routed through the body frames in our products Never modify any part of the body without consulting with the manufacturer on the...

Page 34: ...33 1300 4X4 4X4 Trouble Shooting Electrical...

Page 35: ...ains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Reme...

Page 36: ...setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller...

Page 37: ...ffect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is import...

Page 38: ...ons and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils...

Page 39: ...e express written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC...

Page 40: ...t will be made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless speci...

Page 41: ...40 1300 4X4 4X4 Maintenance Schedule...

Page 42: ...ust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check lining thickness and drum w...

Page 43: ...t 30 50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque...

Page 44: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Page 45: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Page 46: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Page 47: ...50 compression General fixings Check all structural fixing are secure Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check bolt Torque to 76...

Page 48: ...com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsv...

Page 49: ...Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dand...

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