MCZ Forma Series Installation And Use Manual Download Page 21

 

INSTALLATION AND USE MANUAL 

Chapter 4 

page

 21  

 

Operation 

                   Technical service – MCZ S.p.A. all rights reserved - Reproduction prohibited 

 

 

Materials: - body 

Brass EN 12165 CW617N 

   - control spindle 

Brass EN 12164 CW614N 

   - obturator seal 

EPDM 

   - seals 

EPDM 

   - spring 

Stainless steel 

   - protection cover 

POM 

Max. working pressure 

10 bar 

Set temperature 

95°C 

Temperature range 

5÷110°C 

Discharge flowrate at 110°C and Δp 1 bar 

3000 l/h 

Ambient temperature range 

0÷80°C 

Action type (EN 14597) 

2 KP 

Max temperature of the sensor 

130°C 

Medium 

water 

PED category 

IV 

Connections 

3/4” F x 3/4” F 

Probe connection 

1/2” M 

Capillary lenght 

1300 mm 

 

4.7.3.  

Installation 

Before  installing  the  thermal  safety  discharge  valve,  ensure  that  the 

system has no impurities that may be deposited on the outlet housing. 

An  easy-to-open  filter  should  be  installed  on  the  arrival  of  cold  water 

and  its  cleaning  should  be  regularly  checked.  Upon  reaching  the 

temperature of 95°C, the valve starts to discharge the quantity of water 

necessary  to  maintain  the  temperature  of  the  boiler  within  the  safety 

limits. 
Check  that  the  valve's  discharge  capacity  is  compatible  with  the  limit 

values indicated by the manufacturer of the boiler and the system. For 

safety reasons, any cut-off valves placed upstream of the valve must be 

open. 

You should install a pressure reducer at the inlet of water 

from the water mains.

 The reducer must be calibrated at 2 bars at 

least and assembled on the proposed pipe of each interception unit at a 

distance not exceeding 0.5 m. After having assembled the valve on the 

pipe,  respecting  the  flow  sense  indicated  on  the  valve  body  (fig.e), 

house the part connected to the sensor in its housing (see position 8 of 

fig. d). Therefore screw the knurled ring avoiding to tighten it (Fig. a). 

Direct the output of the sheath that connects the probe by making the 

black cap rotate (Fig. b). Completely tighten the knurled ring (Fig. c). 
The diameter of the discharge pipe must correspond to the diameter of 
the valve outlet; the maximum  length must not exceed 2 m, no more 

than two curves are acceptable. If these maximum values are exceeded 

(2  curves,  2  m  of  piping)  the  diameter  immediately  superior  must  be 

chosen for the discharge pipe. However, consider that more than three 

curves and 4 m of piping are not acceptable. The discharge pipe must 

not have upward sections. The discharge pipe of the safety valve must 

be created in a way not to stop the regular function of the valves and 

not  to  cause  damage  to  people  or  objects.  In  compliance  with  the 

current standards, the discharge of the safety valve must be visible and 

channelled into suitable collection pipes.  
 
 
 

Summary of Contents for Forma Series

Page 1: ...INSTALLATION AND USE MANUAL EN...

Page 2: ...ATION AND ASSEMBLY 16 4 1 PREPARATION AND UNPACKING 16 4 2 POSITIONING 16 4 3 HEIGHT ADJUSTMENT 17 4 4 RELEASE OF COUNTERWEIGHTS 17 4 5 PLUMBING CONNECTION 18 4 5 1 Water characteristics 18 4 5 2 Hydr...

Page 3: ...TO BE PERFORMED BY THE USER 30 6 1 1 Cleaning the glass 30 6 1 2 Cleaning the exchanger 30 6 1 3 Cleaning out the ashes 30 6 1 4 Cleaning flue pipe 31 6 1 5 Lubrication and routine maintenance of the...

Page 4: ...out prior notice Reproduction even partial of this manual without the Manufacturer s authorisation is prohibited Manual preservation Please take care of this manual and keep it in a place that can be...

Page 5: ...ervision Only use the fuel recommended by MCZ The appliance must not be used as an incinerator The use of liquid fuel is strictly forbidden The instructions provided in this manual must always be comp...

Page 6: ...to the fireplace stove If the chimney flue draught is poor due to bad weather or improper installation start the fire decisively while keeping the door slightly ajar When you close the door keep the...

Page 7: ...aused directly or indirectly by persons animals or things as a result of the failure to observe all the provisions set forth in the instruction booklet especially those concerning warnings on the subj...

Page 8: ...ooms or rooms where fire hazards do not exist such as garages wood sheds flammable material warehouses strictly observing the provisions of current regulations Fireplace stoves may not be installed in...

Page 9: ...ding to UNI 10683 For this purpose drill a hole with minimum 360 cm free section near the fireplace stove 22 cm diameter or a 20x18cm rectangle protected by an indoor and outdoor grille The air intake...

Page 10: ...are used they must be insulated with suitable material such as ceramic fibre matting to avoid deterioration of the masonry and of the decorative hood liner IMPORTANT Any increase in the section of the...

Page 11: ...uitably sized in accordance with EN13384 1 The smoke duct should be equipped with a solid material collection chamber at the mouth of the smoke duct to be easily opened with an airtight door IMPORTANT...

Page 12: ...lt to prevent rain snow and any foreign objects from getting into the flue pipe They must be installed to guarantee adequate smoke dispersion and out of the reflux area where negative pressure forms F...

Page 13: ...072 kcal h Efficiency 77 1 Heatable volume m3 563 40 644 35 751 30 Recommended draught 12 Pa 0 12 mbar Smoke temperature 333 C Smoke outlet 25 cm Net weight 232 kg Hydrotherm 80 235 Kg Hydrotherm 80E...

Page 14: ...me m3 456 40 521 35 608 30 Recommended draught 12 Pa 0 12 mbar Smoke temperature 310 C Smoke outlet 20 cm Net weight 195 kg Hydrotherm 70 212 Kg Hydrotherm 70V External combustion air inlet cm 150 CO...

Page 15: ...ut power H2O 13 0 kW 11 180 kcal h Efficiency 75 2 Heatable volume m3 456 40 521 35 608 30 Recommended draught 12 Pa 0 12 mbar Smoke temperature 310 C Smoke outlet 20 cm Net weight 204 kg External com...

Page 16: ...taking care that its position complies with the above instructions The fireplace stove must always be kept VERTICAL while moving and only using hand trucks Do not drag the unit as this may damage the...

Page 17: ...y pedestal to set the product on Do not eliminate the feet They are indispensable for levelling If the fireplace stove is not placed level there is the risk that door will not close perfectly and that...

Page 18: ...of hard water being used it is advisable to install a softener filter 4 5 1 Water characteristics The characteristics of the water used to fill the system are very important to prevent the build up of...

Page 19: ...tank must feature no shut off valve or unneeded curves Both the open expansion tank and the vent tube must be protected against the cold 4 5 3 Hydraulic connection with Closed Tank In order to achieve...

Page 20: ...accessory This is a device that limits the water temperature In case of boiler overheating it activates an emergency exchanger that causes the immediate cooling of the water Its use is regulated by th...

Page 21: ...sons any cut off valves placed upstream of the valve must be open You should install a pressure reducer at the inlet of water from the water mains The reducer must be calibrated at 2 bars at least and...

Page 22: ...is located that lets you perform the purging operations and check the function It is necessary for a technician check the function of the valve at least once a year 4 7 5 Safety MCZ SHALL NOT BE HELD...

Page 23: ...raulic connections pay attention not to mechanically over stress the thread of the valve body In time it is possible that breakages may occur with hydraulic leaks damaging people and or objects A wate...

Page 24: ...damaged or catch fire walls made of wood plasterboard etc 4 8 2 INSULATING A WOODEN BEAM The wood beam must be protected with adequate insulation from heated parts to prevent the risk of fire or damag...

Page 25: ...not stay near the fireplace stove and as previously mentioned ventilate the room The smoke and the smell of paint will vanish after about one hour of operation There are no health risks involved The...

Page 26: ...r after a lighting at full power has occurred a few times Make sure you have read and completely understood the contents of this instruction booklet Remove any components which might burn from the fir...

Page 27: ...or polluting substances Do not burn rubbish The gases produced by combustion due the use of unsuitable fuels cause damage to the fireplace stove and the chimney they cause pollution and can compromise...

Page 28: ...al that can dirty glass faster Also the low performance of the flue pipe can jeopardise glass cleanliness since smoke remains in the combustion chamber longer than normal 5 6 FIRST LIGHTING It is advi...

Page 29: ...be cleaned During use the metal parts and the glass reach high temperatures For all jobs of loading the stove adjustment or cleaning the ash drawer use the insulating glove provided Never leave childr...

Page 30: ...1 2 Cleaning the exchanger A scraper is provided to remove the creosote that may form in the exchanger when the fireplace stove is cold the creosote is black shiny flaky and easy to remove The advice...

Page 31: ...ase both runners as follows Pull open the frame liner and extract the door so you can see the tracks of the guide Using the provided grease gun apply two drops of grease about 5 mm in diameter at the...

Page 32: ...AL WEIGHT KIT 7 1 Supplementary weight kits for door closure only available for closed tank version A supplementary weight kit is available as an accessory to be fixed above the door with this system...

Page 33: ...MCZ GROUP S p A Via La Croce 8 33074 Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 PBX Fax 39 0434 599598 Internet www mcz it e mail mcz mcz it 8901158500 Rev 1 01 2016...

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