MCZ Forma Series Installation And Use Manual Download Page 10

 

INSTALLATION AND USE MANUAL 

Chapter 2

 

page

 10  

 

Theoretical notions for installation 

Technical service – MCZ GROUP S.p.A. all rights reserved - Reproduction prohibited 

 

30°

2.4.  

CONNECTION TO THE FLUE PIPE 

The  connection  to  the  flue  pipe  is  a  very  important  element.  The 

connection  must  be  made  with  a  great  deal  of  care;  in  the  event  of 

erroneous or anomalous construction, it is extremely difficult to remedy 

without damaging the hood liner. In addition, the connection is made in 

a  part  of  the  stove  where  temperatures  are  very  high,  and  for  this 

reason it is important to use materials that are capable of resisting heat 

and also the acidity of the fumes produced by combustion.  
Before beginning work, please note the following: 

 

The  connecting  pipe  must  have  a  maximum  slope  of  45 

degrees.  This  is  to  avoid  excessive  deposit  of  condensation 

produced  in  the  initial  phases  of  lighting  the  fireplace  stove, 

and/or  the  excessive  accumulation  of  creosote.  It  also  keeps 

the release of smoke from being slowed down. 

 

The unions must be made of metal and suitable for the 

specific operating conditions of the product and marked 

EC (EN1856-2). The use of flexible and extending metal 

pipes is not permitted. 

 

The  components  making  up  the  connecting  pipe  must  be 

perfectly sealed. 

 

The  joint  to  the  flue  pipe  must  not  be  too  long  (to  avoid 

obstructions), nor too short (to avoid smoke leakage). 

 

  

If  metal  connecting  pipes  are  used,  they  must  be 

insulated with suitable material such as ceramic fibre 

matting, to avoid deterioration of the masonry and of 

the decorative hood liner. 

  

IMPORTANT! 
Any  increase  in  the  section  of  the  connecting  pipe 

must  start  immediately  above  the  hood  of  the 

fireplace and not along the flue pipe section. 

 

2.4.1.  

Smoke valve (optional) 

In  case  of  excessive  draught  in  the  flue  chimney,  combustion  may 

become  unbalanced  and  consequently  less  efficient.  In  this  case,  in 

order  to  improve  combustion  efficiency,  it  is  advisable  to  install  the 

smoke valve (optional) directly at the output of the fireplace stove.   If 

you wish to position the control knob (B in the figure) at the front of the 

product, it is necessary to place a 25 cm extension of the smoke duct 

between the fireplace stove and the valve. 
 

2.5.  

FLUE PIPE 

The  flue  pipe  is  a 

fundamental  element

  in  discharging

 

smoke  and 

therefore must have the following requisites: 

 

It must be waterproof and thermally insulated. 

 

It  must  be  made  with  heat  resistant  materials,  resistant  to 

combustion products and any condensation. 

 

 have a vertical arrangement with deviations from the axis of 

no more than 45° and without kinks. 

 

must  be  suitable  for  the  specific  operating  conditions  of  the 

product and marked EC (EN1856-1, EN1443). 

Example  of  fireplace  stove  connection  in 
flue chimney 

 

Illustration  of  a  correctly  constructed 
chimney  flue  with  a  chamber  and  sealed 
door  (

A

)  for  solid  combustion  product 

collection  and  discharge  at  the  foot  of  the 
external ascending segment. 

Smoke connection 

Flue pipe 

Hood grille 

45° max 

Smoke valve 

 

  B 

Ceramic fibre 

insulation 

Summary of Contents for Forma Series

Page 1: ...INSTALLATION AND USE MANUAL EN...

Page 2: ...ATION AND ASSEMBLY 16 4 1 PREPARATION AND UNPACKING 16 4 2 POSITIONING 16 4 3 HEIGHT ADJUSTMENT 17 4 4 RELEASE OF COUNTERWEIGHTS 17 4 5 PLUMBING CONNECTION 18 4 5 1 Water characteristics 18 4 5 2 Hydr...

Page 3: ...TO BE PERFORMED BY THE USER 30 6 1 1 Cleaning the glass 30 6 1 2 Cleaning the exchanger 30 6 1 3 Cleaning out the ashes 30 6 1 4 Cleaning flue pipe 31 6 1 5 Lubrication and routine maintenance of the...

Page 4: ...out prior notice Reproduction even partial of this manual without the Manufacturer s authorisation is prohibited Manual preservation Please take care of this manual and keep it in a place that can be...

Page 5: ...ervision Only use the fuel recommended by MCZ The appliance must not be used as an incinerator The use of liquid fuel is strictly forbidden The instructions provided in this manual must always be comp...

Page 6: ...to the fireplace stove If the chimney flue draught is poor due to bad weather or improper installation start the fire decisively while keeping the door slightly ajar When you close the door keep the...

Page 7: ...aused directly or indirectly by persons animals or things as a result of the failure to observe all the provisions set forth in the instruction booklet especially those concerning warnings on the subj...

Page 8: ...ooms or rooms where fire hazards do not exist such as garages wood sheds flammable material warehouses strictly observing the provisions of current regulations Fireplace stoves may not be installed in...

Page 9: ...ding to UNI 10683 For this purpose drill a hole with minimum 360 cm free section near the fireplace stove 22 cm diameter or a 20x18cm rectangle protected by an indoor and outdoor grille The air intake...

Page 10: ...are used they must be insulated with suitable material such as ceramic fibre matting to avoid deterioration of the masonry and of the decorative hood liner IMPORTANT Any increase in the section of the...

Page 11: ...uitably sized in accordance with EN13384 1 The smoke duct should be equipped with a solid material collection chamber at the mouth of the smoke duct to be easily opened with an airtight door IMPORTANT...

Page 12: ...lt to prevent rain snow and any foreign objects from getting into the flue pipe They must be installed to guarantee adequate smoke dispersion and out of the reflux area where negative pressure forms F...

Page 13: ...072 kcal h Efficiency 77 1 Heatable volume m3 563 40 644 35 751 30 Recommended draught 12 Pa 0 12 mbar Smoke temperature 333 C Smoke outlet 25 cm Net weight 232 kg Hydrotherm 80 235 Kg Hydrotherm 80E...

Page 14: ...me m3 456 40 521 35 608 30 Recommended draught 12 Pa 0 12 mbar Smoke temperature 310 C Smoke outlet 20 cm Net weight 195 kg Hydrotherm 70 212 Kg Hydrotherm 70V External combustion air inlet cm 150 CO...

Page 15: ...ut power H2O 13 0 kW 11 180 kcal h Efficiency 75 2 Heatable volume m3 456 40 521 35 608 30 Recommended draught 12 Pa 0 12 mbar Smoke temperature 310 C Smoke outlet 20 cm Net weight 204 kg External com...

Page 16: ...taking care that its position complies with the above instructions The fireplace stove must always be kept VERTICAL while moving and only using hand trucks Do not drag the unit as this may damage the...

Page 17: ...y pedestal to set the product on Do not eliminate the feet They are indispensable for levelling If the fireplace stove is not placed level there is the risk that door will not close perfectly and that...

Page 18: ...of hard water being used it is advisable to install a softener filter 4 5 1 Water characteristics The characteristics of the water used to fill the system are very important to prevent the build up of...

Page 19: ...tank must feature no shut off valve or unneeded curves Both the open expansion tank and the vent tube must be protected against the cold 4 5 3 Hydraulic connection with Closed Tank In order to achieve...

Page 20: ...accessory This is a device that limits the water temperature In case of boiler overheating it activates an emergency exchanger that causes the immediate cooling of the water Its use is regulated by th...

Page 21: ...sons any cut off valves placed upstream of the valve must be open You should install a pressure reducer at the inlet of water from the water mains The reducer must be calibrated at 2 bars at least and...

Page 22: ...is located that lets you perform the purging operations and check the function It is necessary for a technician check the function of the valve at least once a year 4 7 5 Safety MCZ SHALL NOT BE HELD...

Page 23: ...raulic connections pay attention not to mechanically over stress the thread of the valve body In time it is possible that breakages may occur with hydraulic leaks damaging people and or objects A wate...

Page 24: ...damaged or catch fire walls made of wood plasterboard etc 4 8 2 INSULATING A WOODEN BEAM The wood beam must be protected with adequate insulation from heated parts to prevent the risk of fire or damag...

Page 25: ...not stay near the fireplace stove and as previously mentioned ventilate the room The smoke and the smell of paint will vanish after about one hour of operation There are no health risks involved The...

Page 26: ...r after a lighting at full power has occurred a few times Make sure you have read and completely understood the contents of this instruction booklet Remove any components which might burn from the fir...

Page 27: ...or polluting substances Do not burn rubbish The gases produced by combustion due the use of unsuitable fuels cause damage to the fireplace stove and the chimney they cause pollution and can compromise...

Page 28: ...al that can dirty glass faster Also the low performance of the flue pipe can jeopardise glass cleanliness since smoke remains in the combustion chamber longer than normal 5 6 FIRST LIGHTING It is advi...

Page 29: ...be cleaned During use the metal parts and the glass reach high temperatures For all jobs of loading the stove adjustment or cleaning the ash drawer use the insulating glove provided Never leave childr...

Page 30: ...1 2 Cleaning the exchanger A scraper is provided to remove the creosote that may form in the exchanger when the fireplace stove is cold the creosote is black shiny flaky and easy to remove The advice...

Page 31: ...ase both runners as follows Pull open the frame liner and extract the door so you can see the tracks of the guide Using the provided grease gun apply two drops of grease about 5 mm in diameter at the...

Page 32: ...AL WEIGHT KIT 7 1 Supplementary weight kits for door closure only available for closed tank version A supplementary weight kit is available as an accessory to be fixed above the door with this system...

Page 33: ...MCZ GROUP S p A Via La Croce 8 33074 Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 PBX Fax 39 0434 599598 Internet www mcz it e mail mcz mcz it 8901158500 Rev 1 01 2016...

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