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IM 985-1 / Page 31 of 36
Troubleshooting
The in and outs of R-410A
R-410Aisanon-ozonedepletingblendoftwo
refrigerants - HFC-125 and HFC-32 in a fifty percent
mixture .R-410Aexhibitshigheroperatingpressureand
refrigerationcapacitythanR-22 .R-410Aisintended
foruseinnewairconditioningapplicationsthathave
traditionallyusedHCFC-22(R-22) .Duetohigher
capacityandpressureofR-410A,itmustnotbeusedin
existingR-22systems .
Although R-410A is non-flammable at ambient
temperatureandatmosphericpressure,itcanbecome
combustibleunderpressurewhenmixedwithair .
Note: R-410A should not be mixed with air under
pressure for leak testing. Pressure mixtures of dry
nitrogen and R-410A can be used for leak testing.
Lubrication
R-410Ashouldbeusedonlywithpolyester(POE)
oil .TheHFCrefrigerantcomponentsinR-410Awill
notbecompatiblewithmineraloiloralkylbenzene
lubricants .R-410Asystemswillbechargedwiththe
OEMrecommendedlubricant,readyforusewithR-
410A .
Charging
DuetothezeotropicnatureofR-410A,itshould
bechargedasaliquid .Insituationswherevaporis
normallychargedintoasystem,avalveshouldbe
installed in the charging line to flash the liquid to vapor
whilecharging .
Makecertainthattherecycleorrecoveryequipment
usedisdesignedforR-410A .ThepressureofR-410A
refrigerantisapproximately60percentgreaterthan
thatofR-22 .Pressuregaugesrequirearangeupto
800PSIGhighsideand250PSIGlowside .Recovery
cylindersrequirea400PSIGrating–donotputR-
410Aina300PSIGratedcylinder .
Note: Because a water source heat pump operates
under a wide range of water and air temperatures, the
values printed below are to be taken as suggested
pressure and temperatures. All McQuay water
source heat pumps are designed for commercial
use. The units are designed for the cooling
mode of operation and fail safe to cooling. The
reversing valve is energized for the heating mode of
operation
.
Superheat
Head Pressure
Water Delta T
8 to 14 degrees
335-355 PSIG
10° to 14°
All information above is based on ISO standard
13256-1 and tested at these conditions.
General Maintenance
1 . Normalmaintenanceonallunitsisgenerally
limited to filter changes. Units are provided with
permanentlylubricatedmotorsandrequirenooiling
eventhoughoilcapsmaybeprovided .
2 . Filterchangesarerequiredatregularintervals .The
timeperiodbetweenchangeswilldependupon
theprojectrequirements .Someapplicationssuch
asmotelsproducealotoflintfromcarpetingand
linen changes, and will require more frequent filter
changes. Check filters at 60-day intervals for the
first year until experience is acquired. If light cannot
be seen through the filter when held up to sunlight
orabrightlight,itshouldbechanged .Amore
criticalstandardmaybedesirable .
3 . Thecondensatedrainpanshouldbechecked
annually and cleaned and flushed as required.
4 . Recordperformancemeasurementsofvolts,amps,
andwatertemperaturedifferences(bothheatingand
cooling) .Acomparisonofloggeddatawithstart-up
andotherannualdataisusefulasanindicatorof
generalequipmentcondition .
5 . Periodiclockoutsalmostalwaysarecausedbyairor
waterproblems .Thelockout(shutdown)oftheunit
isanormalprotectiveresult .Checkfordirtinthe
water system, water flow rates, water temperatures,
airflow rates (may be a dirty filter), and air
temperatures .Ifthelockoutoccursinthemorning
followingareturnfromnightsetback,enteringair
belowmachinelimitsmaybethecause .
Recycle/recovery equipment must be designated for R-
410A. R-410A pressure is greater than R-22. Improper
equipment can cause severe injury or death.
WARNING