McQuay FDD Series Installation & Maintenance Data Download Page 7

IM 407 / Page 7 of 24

exceed 35

o

F (19

o

C). If the air temperature exceeds 35

o

F

(19

o

C), the airflow rate is probably inadequate.

If the water temperature difference is less than 6

o

F

(3.3

o

C), the water flow rate is excessive. If the water

temperature difference exceeds 12

o

F (6.7

o

C), then the

water flow rate is inadequate.

6. Check the elevation and cleanliness of the condensate

line. If the air is too dry for sufficient dehumidification,
slowly pour enough water into the condensate pan to
ensure proper drainage.

7. If the conditioner does not operate, the following points

should be checked:
a. Is proper voltage being supplied to the machine?
b. Is the proper type of thermostat being used?
c. Is the wiring to the thermostat correct?

8. If the conditioner operates but stops after a brief period,

check for:
a. Is there proper airflow? Check for dirty filter, incorrect

fan rotation (3-phase fan motors only), or incorrect
ductwork.

b. Is there proper water flow rate within temperature

limits? Check water balancing; backflush unit if dirt
clogged.

9. Check the unit for vibrating refrigerant piping, fan wheels,

etc.

10. Do not lubricate the fan motor during the first year of

operation as it is prelubricated at the factory.

Again, many conditioners have time delays which

protect the compressor against short cycling. After a
few minutes of operation, check the discharge grilles for
cool air delivery. Measure the temperature difference
between entering and leaving water. It should be ap-
proximately 1

1

2

  times greater than the heating mode

temperature difference. For example, if the cooling tem-
perature difference is 15

o

F (8

o

C), the heating tempera-

ture difference should have been 12

o

F (5

o

C).

Without automatic flow control valves, a cooling

temperature difference of 10

o

F to 14

o

F (5

o

C to 8

o

C) is

about right. Adjust the combination shutoff/balancing
valve in the return line to a water flow rate which will
result in the 10

o

F to 14

o

F (5

o

C to 8

o

C) difference.

5. Set thermostat to “Heat.”  If thermostat is the automatic

changeover type, set system switch to the “Auto” posi-
tion and depress the heat setting to the warmest selec-
tion. Some conditioners have built-in time delays which
prevent the compressor from immediately starting. With
most control schemes, the fan will start immediately.
After a few minutes of compressor operation, check for
warm air delivery at discharge grille. If this is a “cold
building” start-up, leave unit running until return air to
the unit is at least 65

o

F (18

o

C).

Measure the temperature difference between enter-

ing and leaving air and entering and leaving water. With
entering water of 60

o

F  to 80

o

F (16

o

C to 27

o

C), leaving

water should be 6

o

F to 12

o

F (3.3

o

C to 6.7

o

C) cooler, and

the air temperature rise through the machine should not

Operating Limits

Environment

This equipment is designed for indoor installation only.
Sheltered locations such as attics, garages, etc., generally
will not provide sufficient protection against extremes in
temperature and/or humidity, and equipment performance,
reliability, and service life may be adversely affected.

Power supply

A voltage variation of 

±

10% of nameplate utilization voltage

is acceptable. Three-phase system unbalance shall not ex-
ceed 2%.

Operating voltages

115/60/1 ............................... 104 volts min.; 127 volts max.
208-230/60/1 ....................... 197 volts min.; 253 volts max.
265/60/1 ............................... 238 volts min.; 292 volts max.
230/50/1 ............................... 197 volts min.; 253 volts max.
460/60/3 ............................... 414 volts min.; 506 volts max.
380/50/3 ............................... 342 volts min.; 418 volts max.
575/60/3 ............................... 515 volts min.; 632 volts max.

Note: 

Voltages listed are to show voltage range. However,

units operating with overvoltage and undervoltage for
extended periods of time will experience premature
component failure.

Additional information

1. Standard units — Units are designed to start-up in an

ambient of 40

o

F (5

o

C), with entering air at 40

o

F (5

o

C), with

entering water at 70

o

F (21

o

C), with both air and water at

the flow rates used in the ARI Standard 320-86 rating test,
for initial start-up in winter.
Note: 

This is not a normal or continuous operating con-

dition. It is assumed that such a start-up is for the purpose
of bringing the building space up to occupancy
temperature.

2. Extended range units    Extended range heat pump

conditioners are designed to start-up in an ambient of
40

o

F (5

o

C), with entering air at 40

o

F (5

o

C), with entering

water at 40

o

F (5

o

C), with both air and water at the flow

rates used in the ARI Standard 320-86 rating test, for initial
start-up in winter.
Note: 

This is not a normal or continuous operating

condition. It is assumed that such a start-up is for the
purpose of bringing the building space up to occupancy
temperature.

Water enthalpy

Cooling

Heating

Cooling

Heating

Min. Ent. Water

➀ ➁

55

o

F/13

o

C

55

o

F/13

o

C

40

o

F/5

o

C

40

o

F/5

o

C

Normal Ent. Water

85

o

F/29

o

C

70

o

F/21

o

C

85

o

F/29

o

C

70

o

F/21

o

C

Max. Ent. Air,

➀ ➁

110

o

F/43

o

C

90

o

F/32

o

C

110

o

F/43

o

C

90

o

F/32

o

C

Air and water limits

STANDARD

EXTENDED

UNITS

RANGE UNITS

Cooling

Heating

Cooling

Heating

Min. Amb. Air

50

o

F/10

o

C

50

o

F/10

o

C

40

o

F/5

o

C

40

o

F/5

o

C

Normal Amb. Air

80

o

F/27

o

C

70

o

F/21

o

C

80

o

F/27

o

C

70

o

F/21

o

C

Max. Amb. Air

100

o

F/38

o

C

85

o

F/29

o

C

100

o

F/38

o

C

85

o

F/29

o

C

Min. Ent. Air 

➀ ➁

50

o

F/10

o

C

50

o

F/10

o

C

50

o

F/10

o

C

40

o

F/5

o

C

Normal Ent. Air,

80/67

o

F

70

o

F

80/67

o

F

70

o

F

db/wb

27/19

o

C

21

o

C

27/19

o

C

21

o

C

Max. Ent. Air,

100/83

o

F

80

o

F

100/83

o

F

80

o

F

db/wb

 ➀ ➁

38/28

o

C

27

o

C

38/28

o

C

27

o

C

At ARI flow rate

Maximum and minimum values may not be combined. If one value is at
maximum or minimum, the other two conditions may not exceed the
normal condition for standard units. Extended range units may combine
any two maximum or minimum conditions, but not more than two, with all
other conditions being normal conditions.

Summary of Contents for FDD Series

Page 1: ...iagrams 8 14 Unit operation 15 LED Status and Fault Output Status 16 Thermostat Connections Mark IV AC units 17 Options for Mark IV AC units 19 22 Troubleshooting 23 Maintenance 24 2006 McQuay Interna...

Page 2: ...e of rough handling the cartons should be opened at once to check for concealed damage If any damage is found notify the carrier within 48 hours to establish your claim and request their inspection an...

Page 3: ...ance Opt Controls Main Access Panel Condensate Water Supply Water Return Heat Pump With Right Hand Return Air Arrangement Return Air Opt Controls Elec Entrance Main Access Panel Condensate Water Suppl...

Page 4: ...duct material the return air duct should be internally lined with acoustic insulation for sound attenuation Glass fiber duct board material is more absorb ing and may permit omission of the flexible c...

Page 5: ...system may also be made to work ac ceptably but proper water flow balancing is more diffi cult to achieve and maintain 2 The piping can be steel copper or PVC 3 Supply and return runouts are usually...

Page 6: ...for initial flush and blow down making sure city water fill valves are set to make up water at the same rate Check the pressure gauge at pump suction and manually adjust the makeup to hold the same po...

Page 7: ...chine should not Operating Limits Environment This equipment is designed for indoor installation only Sheltered locations such as attics garages etc generally will not provide sufficient protection ag...

Page 8: ...upplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitiv...

Page 9: ...relays in series with the inputs Figure 10 Unit sizes 019 through 048 208 230 265 volts single phase 060686606 Rev C Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Pr...

Page 10: ...switches are normally closed 5 Field supplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Figure 12 Unit sizes 02...

Page 11: ...d relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micr...

Page 12: ...24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper ground...

Page 13: ...o the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper...

Page 14: ...for 208V operation If 230V power supply is used transformer must be wired by disconnecting the power lead from the red transformer primary wire Place an insulation cap on the red transformer primary w...

Page 15: ...itch or low pressure switch on unit sizes 048 and 060 The unit does not have to be reset on a condensate overflow detection The Mark IV AC control board has a fault output signal to an LED on a wall t...

Page 16: ...rces may be used to operate Mark IV AC board inputs Note The fault output is energized when no faults exist The fault output is de energized during faults and when unit power is off Using Drive Using...

Page 17: ...with other wires Wire 1 should run between the S1 terminal on the thermostat and the S1 terminal on the remote sensor Wire 2 should run between the S2 terminal on the thermostat and the S2 terminal o...

Page 18: ...rk IV AC Board Low Voltage Terminal Strip WSHP Mark IV AC Board Low Voltage Terminal Strip Multiple Unit Control Panel TB3 TB2 TB1 TB4 R C W1 Y1 W2 Y2 G Thermostat Terminals This version of the board...

Page 19: ...nal is not being used as a pump restart signal to other equipment If the P terminalmustbeusedasapumprestartsignaltootherequipment then wire the auxiliary relay s yellow wire to Y1 white wire to W1 and...

Page 20: ...r tempera ture sensor on the water supply line and then connect the duct heater control contacts to the duct heater control circuit 9 66 245 mm 007 042 14 50 368 mm 048 060 6 5 165 mm 007 042 4 12 105...

Page 21: ...C P terminal will change state causing a contact closure between terminal 58 and 64 signaling the loop water control LWC panel to restart the loop pump if Off The pump restart relay kit is typically m...

Page 22: ...signals is required on a single WSHP the MicroTech 2000 Auxiliary Module Kit 107239001 must be used and these additional output control signals will be connected to the Auxiliary board 1 circuit unit...

Page 23: ...eating Check compressor wiring for defective wiring or loose connection Check thermostat for improper location Check for defective compressor internal windings with ohm meter Check for bad compressor...

Page 24: ...differences both heating and cooling is recommended A comparison of logged data with start up and other annual data is useful as an indica tor of general equipment condition 5 Periodic lockouts alway...

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