McQuay FDD Series Installation & Maintenance Data Download Page 4

Page 4 of 24 / IM 407

Ductwork and attenuation

Discharge ductwork is normally used with these condition-
ers. Return air ductwork may also be required, but will require
field installation of a return air duct collar/2" (51mm) filter rack
kit.

All ductwork should conform to industry standards of

good practice as described in ASHRAE Systems Guide.

The discharge duct system will normally consist of a

flexible connector at the unit, a noninsulated transition piece
to the full duct size, a short run of duct, an elbow without
vanes, and a trunk duct teeing into a branch circuit with
discharge diffusers as shown in Figure 2. The transition piece
must not have an angle greater than 30

o

 or severe loss of air

performance can result. Do not connect the full duct size to
the unit without using a transition piece down to the size of
the discharge collar on the unit. With metal duct material, the
sides only of the elbow and entire branch duct should be
internally lined with acoustic insulation for sound attenua-
tion. Glass fiber duct board material is more absorbing and
may permit omission of the flexible connector.

The ductwork should be laid out so that there is no line of

sight between the conditioner discharge and the distribution
diffusers.

Return air ducts can be brought in through a wall grille and

then to the unit. The return duct system will normally consist
of a flexible connector at the unit and a trunk duct to the
return air grille. With metal duct material, the return air duct
should be internally lined with acoustic insulation for sound
attenuation. Glass fiber duct board material is more absorb-
ing and may permit omission of the flexible connector.

Return air ductwork to the unit requires the optional return

air duct collar/2" (51mm) filter rack kit. See Figure 3. The kit
can be installed for face side or bottom filter removal. The
flexible connector can then be attached to the 1" (25mm)
duct collar.

Do not use sheet metal screws directly into the unit

cabinet for connection of supply or return air ductwork,
especially return air ductwork which can puncture the drain
pan or the air coil.

Figure 2.

Ventilation air

Outside air may be required for ventilation. The temperature
of the ventilation air must be controlled so that mixture of
outside air and return air entering the conditioner does not
exceed application limits. It is also general practice to close
off the ventilation air system during unoccupied periods
(night setback).

The ventilation air system is generally a separate building

subsystem with distribution ductwork. Simple introduction
of the outside air into each return air plenum chamber
reasonably close to the conditioner air inlet is not only
adequate, but recommended. Do not duct outside air directly
to the conditioner inlet. Provide sufficient distance for thor-
ough mixing of outside and return air. See “Operating limits”
on page 7.

Figure 3.

Sizes 007 thru 042

Sizes 048 & 060

Heat Pump

Duct
Transition

Discharge Collar
(on Heat Pump)

Square Elbow
(Both Sides
Internally Lined
With Acoustic
Insulation)

Trunk Duct

Branch Duct
(Internally
Lined)

2 ft. x 2 ft
Diffuser

Canvas
Collar

Summary of Contents for FDD Series

Page 1: ...iagrams 8 14 Unit operation 15 LED Status and Fault Output Status 16 Thermostat Connections Mark IV AC units 17 Options for Mark IV AC units 19 22 Troubleshooting 23 Maintenance 24 2006 McQuay Interna...

Page 2: ...e of rough handling the cartons should be opened at once to check for concealed damage If any damage is found notify the carrier within 48 hours to establish your claim and request their inspection an...

Page 3: ...ance Opt Controls Main Access Panel Condensate Water Supply Water Return Heat Pump With Right Hand Return Air Arrangement Return Air Opt Controls Elec Entrance Main Access Panel Condensate Water Suppl...

Page 4: ...duct material the return air duct should be internally lined with acoustic insulation for sound attenuation Glass fiber duct board material is more absorb ing and may permit omission of the flexible c...

Page 5: ...system may also be made to work ac ceptably but proper water flow balancing is more diffi cult to achieve and maintain 2 The piping can be steel copper or PVC 3 Supply and return runouts are usually...

Page 6: ...for initial flush and blow down making sure city water fill valves are set to make up water at the same rate Check the pressure gauge at pump suction and manually adjust the makeup to hold the same po...

Page 7: ...chine should not Operating Limits Environment This equipment is designed for indoor installation only Sheltered locations such as attics garages etc generally will not provide sufficient protection ag...

Page 8: ...upplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitiv...

Page 9: ...relays in series with the inputs Figure 10 Unit sizes 019 through 048 208 230 265 volts single phase 060686606 Rev C Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Pr...

Page 10: ...switches are normally closed 5 Field supplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Figure 12 Unit sizes 02...

Page 11: ...d relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micr...

Page 12: ...24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper ground...

Page 13: ...o the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper...

Page 14: ...for 208V operation If 230V power supply is used transformer must be wired by disconnecting the power lead from the red transformer primary wire Place an insulation cap on the red transformer primary w...

Page 15: ...itch or low pressure switch on unit sizes 048 and 060 The unit does not have to be reset on a condensate overflow detection The Mark IV AC control board has a fault output signal to an LED on a wall t...

Page 16: ...rces may be used to operate Mark IV AC board inputs Note The fault output is energized when no faults exist The fault output is de energized during faults and when unit power is off Using Drive Using...

Page 17: ...with other wires Wire 1 should run between the S1 terminal on the thermostat and the S1 terminal on the remote sensor Wire 2 should run between the S2 terminal on the thermostat and the S2 terminal o...

Page 18: ...rk IV AC Board Low Voltage Terminal Strip WSHP Mark IV AC Board Low Voltage Terminal Strip Multiple Unit Control Panel TB3 TB2 TB1 TB4 R C W1 Y1 W2 Y2 G Thermostat Terminals This version of the board...

Page 19: ...nal is not being used as a pump restart signal to other equipment If the P terminalmustbeusedasapumprestartsignaltootherequipment then wire the auxiliary relay s yellow wire to Y1 white wire to W1 and...

Page 20: ...r tempera ture sensor on the water supply line and then connect the duct heater control contacts to the duct heater control circuit 9 66 245 mm 007 042 14 50 368 mm 048 060 6 5 165 mm 007 042 4 12 105...

Page 21: ...C P terminal will change state causing a contact closure between terminal 58 and 64 signaling the loop water control LWC panel to restart the loop pump if Off The pump restart relay kit is typically m...

Page 22: ...signals is required on a single WSHP the MicroTech 2000 Auxiliary Module Kit 107239001 must be used and these additional output control signals will be connected to the Auxiliary board 1 circuit unit...

Page 23: ...eating Check compressor wiring for defective wiring or loose connection Check thermostat for improper location Check for defective compressor internal windings with ohm meter Check for bad compressor...

Page 24: ...differences both heating and cooling is recommended A comparison of logged data with start up and other annual data is useful as an indica tor of general equipment condition 5 Periodic lockouts alway...

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