McQuay FDD Series Installation & Maintenance Data Download Page 2

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Installation

General

1. To prevent damage, this equipment should not be oper-

ated for supplementary heating and cooling during the
construction period.

2. Inspect the carton for any specific tagging numbers as

requested by the installing contractor. At this time the
voltage, phase and capacity should be checked against
the plans.

3. Check the unit size against the plans to be sure that the

unit will be installed in the correct location.

4. Before installation, check the available closet dimensions

versus the dimensions of the unit.

5. Pay attention to the location and routing of water piping,

and electrical wiring. The locations of these items are
clearly marked on submittal drawings.

6. The installing contractor will find it beneficial to confer

with piping, sheet metal, ceiling and electrical foremen
together before installing any conditioners.

7. Remove shipping block from under the fan wheel.

8. We recommend that the contractor cover the condition-

ers with plastic film to protect the machines during finish-
ing of the building. This is important if spraying fireproof-
ing material on bar joists, sandblasting, spray painting
and plastering operations have not been completed. If
plastic film is not available, the shipping carton may be
modified to cover the units during construction.

9. On extra-quiet construction units with spring mounted

compressors, remove the shipping block under the com-
pressor.

Transportation and Storage

Upon receipt of the equipment, check carton for visible
damage. Make a notation on the shipper’s delivery ticket
before signing. If there is any evidence of rough handling, the
cartons should be opened at once to check for concealed
damage. If any damage is found, notify the carrier within 48
hours to establish your claim and request their inspection
and a report. The Warranty Claims Department should then
be contacted.

Do not stand or transport the machines on end. For

storing, each carton is marked with “up” arrows.

In the event that elevator transfer makes upended posi-

tioning unavoidable, absolutely insure that the machine is in

the normal upright position for at least 24 hours before
operating.

Temporary storage at the jobsite must be indoors, com-

pletely shielded from rain, snow, etc. High or low tempera-
tures naturally associated with weather patterns will not
harm the conditioners. Excessively high temperatures of
140

o

F (60

o

C) may deteriorate certain plastic materials and

cause permanent damage. In addition, the solid-state circuit
boards may experience operational problems.

Note: 

Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and

regulations, and are experienced with this type of equipment.

 Caution: 

Sharp edges are a potential injury hazard. Avoid contact

with them.

Model Nomenclature

W    FDD   1   009    E   Z

Product Category
W = WSHP

Product Identifier
See box below

Design Series
1 = A Design
2 = B Deisgn
3 = C Design
4 = D Design
5 = E Design

Nominal Capacity
007 = 7,000
009 = 9,000
012 = 12,000
015 = 15,000
019 = 19,000
etc. . .

Coil Options
(None)

Voltage
E = 208/230-60-1
F = 208/230-60-3
J = 265-60-1
K = 460-60-3
L = 575-60-3
M = 230-50-1
N = 380-50-3

McQuay Product Identifiers

FDD = Floor Mtd/DDC Controls/Ext. Range/Less Board

FDS = Floor Mtd/DDC Controls/Std. Range

FDE = Floor Mtd/DDC Controls/Ext. Range

FME = Floor Mtd/Mark IV/Ext. Range

FDL = Floor Mtd/DDC Controls/Std. Range/Less Board

FMS = Floor Mtd/Mark IV/Std. Range

Summary of Contents for FDD Series

Page 1: ...iagrams 8 14 Unit operation 15 LED Status and Fault Output Status 16 Thermostat Connections Mark IV AC units 17 Options for Mark IV AC units 19 22 Troubleshooting 23 Maintenance 24 2006 McQuay Interna...

Page 2: ...e of rough handling the cartons should be opened at once to check for concealed damage If any damage is found notify the carrier within 48 hours to establish your claim and request their inspection an...

Page 3: ...ance Opt Controls Main Access Panel Condensate Water Supply Water Return Heat Pump With Right Hand Return Air Arrangement Return Air Opt Controls Elec Entrance Main Access Panel Condensate Water Suppl...

Page 4: ...duct material the return air duct should be internally lined with acoustic insulation for sound attenuation Glass fiber duct board material is more absorb ing and may permit omission of the flexible c...

Page 5: ...system may also be made to work ac ceptably but proper water flow balancing is more diffi cult to achieve and maintain 2 The piping can be steel copper or PVC 3 Supply and return runouts are usually...

Page 6: ...for initial flush and blow down making sure city water fill valves are set to make up water at the same rate Check the pressure gauge at pump suction and manually adjust the makeup to hold the same po...

Page 7: ...chine should not Operating Limits Environment This equipment is designed for indoor installation only Sheltered locations such as attics garages etc generally will not provide sufficient protection ag...

Page 8: ...upplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitiv...

Page 9: ...relays in series with the inputs Figure 10 Unit sizes 019 through 048 208 230 265 volts single phase 060686606 Rev C Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Pr...

Page 10: ...switches are normally closed 5 Field supplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Figure 12 Unit sizes 02...

Page 11: ...d relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micr...

Page 12: ...24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper ground...

Page 13: ...o the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper...

Page 14: ...for 208V operation If 230V power supply is used transformer must be wired by disconnecting the power lead from the red transformer primary wire Place an insulation cap on the red transformer primary w...

Page 15: ...itch or low pressure switch on unit sizes 048 and 060 The unit does not have to be reset on a condensate overflow detection The Mark IV AC control board has a fault output signal to an LED on a wall t...

Page 16: ...rces may be used to operate Mark IV AC board inputs Note The fault output is energized when no faults exist The fault output is de energized during faults and when unit power is off Using Drive Using...

Page 17: ...with other wires Wire 1 should run between the S1 terminal on the thermostat and the S1 terminal on the remote sensor Wire 2 should run between the S2 terminal on the thermostat and the S2 terminal o...

Page 18: ...rk IV AC Board Low Voltage Terminal Strip WSHP Mark IV AC Board Low Voltage Terminal Strip Multiple Unit Control Panel TB3 TB2 TB1 TB4 R C W1 Y1 W2 Y2 G Thermostat Terminals This version of the board...

Page 19: ...nal is not being used as a pump restart signal to other equipment If the P terminalmustbeusedasapumprestartsignaltootherequipment then wire the auxiliary relay s yellow wire to Y1 white wire to W1 and...

Page 20: ...r tempera ture sensor on the water supply line and then connect the duct heater control contacts to the duct heater control circuit 9 66 245 mm 007 042 14 50 368 mm 048 060 6 5 165 mm 007 042 4 12 105...

Page 21: ...C P terminal will change state causing a contact closure between terminal 58 and 64 signaling the loop water control LWC panel to restart the loop pump if Off The pump restart relay kit is typically m...

Page 22: ...signals is required on a single WSHP the MicroTech 2000 Auxiliary Module Kit 107239001 must be used and these additional output control signals will be connected to the Auxiliary board 1 circuit unit...

Page 23: ...eating Check compressor wiring for defective wiring or loose connection Check thermostat for improper location Check for defective compressor internal windings with ohm meter Check for bad compressor...

Page 24: ...differences both heating and cooling is recommended A comparison of logged data with start up and other annual data is useful as an indica tor of general equipment condition 5 Periodic lockouts alway...

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