McQuay FDD Series Installation & Maintenance Data Download Page 16

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Read Outputs

Check Timers

Hi

Pres. Sw ?

Brown Out ?

Low Temp Sw ?

Lo   Shed ?

N  S B ?

Cond. Overflow?

R - W 1 ?

R -Y 1 ?

Stop Comp.

Flash Red LED

Stop Fan

Flash Green LED

Stop Comp.

Htg Mode?

Stop Comp.

Flash Yellow LED

Stop Comp.

Turn On Red LED

R - W 2 ?

Start Comp.

Cooling Mode

Turn On Yellow LED

Stop Comp.

Reversing Valve On

Time Delay

Start Comp.

Start Comp.

No

No

Ye s

No

Ye s

No

No

No

No

No

No

No

No

Ye s

Ye s

Ye s

Ye s

Ye s

Ye s

Ye s

Ye s

General Use and Information

The Mark IV/AC control board is provided with three drive terminals,
R(24vac), F(24vdc), and C(Ovac) that can be used by the end user to
drive the thermostat inputs (G, Y1, W1, and W2) and control inputs
(U, L, E, and O). Any combination of a single board drive terminal (R,
F, or C) may be used to operate the Mark IV/AC boards control or
thermostat inputs. However, only one drive terminal (R, F, or C) can
be connected to any individual input terminal or damage will occur.
Some of the control inputs are used within the Water Source Heat
Pump and not accessible to the end user. For example, HP, LT, and
COF are not available for use by the end user.

Typically the Mark IV/AC board’s R(24vac) terminal is used to drive
the board’s thermostat inputs and control inputs by connecting it to
the R terminal of an industry standard thermostat. The control
outputs of the standard thermostat are then connected to the Mark
IV/AC board thermostat inputs and control inputs as needed. Any
remaining board input(s) may be operated by additional thermostat
outputs or remote relays (dry contacts only).

All Mark IV/AC board inputs must be operated by dry contacts
powered by the control board’s power terminals. No solid state
devices (Triacs) may be used to operate Mark IV/AC board inputs.
No outside power sources may be used to operate Mark IV/AC
board inputs.

Note:

The fault output is energized when no faults exist. The fault output is
de-energized during faults and when unit power is off.

Using Drive

Using Drive

Using Drive

 Terminal R (24vac)

 Terminal F (vdc)

Terminal C (ground)

De-energized  Energized De-energized  Energized De-energized  Energized

Place the Meters

Place the Meters

Place the Meters

Place the Meters

Red (+) Lead on

on Black (-) Lead

Black (-) Lead

Black (-) Lead

 Input to be

on C

on V

on R

checked

U, L, E, Y1, W1,

10 to

22 to

0vdc

30 to

10 to

22 to

G, W2, O

14vac

26vac

33vdc

14vac

26vac

LED Status and Fault Output Status

Board Status LED’s

Fault Output

Mode

Yellow Green

Red

Terminal A

Occupied

Off

On

Off

Energized

Unoccupied

On

On

Off

Energized

Load Shed

Off

Off

On

Energized

Condensate Overflow

On

Dim

Off

De-Energized

High/Low Pressure Fault

Off

Off

Flash

De-Energized

Low Temperature Fault*

Flash

Off

Off

De-Energized

Brownout

Off

Flash

Off

De-Energized

Emergency Shutdown

Off

Flash

Off

De-Energized

*in heating mode only

Remote Reset of Manual Lockouts –

 

The Remote Reset feature

provides the means to remotely reset automatic lockouts generated
by high-pressure and/or low-temperature (in heating) faults. When
the Mark IV board is in automatic lockout due to one of these faults,
and the cause of the fault condition has been alleviated, energizing
the O-terminal for 10 seconds or more will force the Mark IV board
to clear the lockout. A unit power cycle can also be used to clear an
automatic lockout if the conditions causing the fault have been
alleviated.

Fault Retry To Minimize Nuisance Trips –

  

The Fault Retry feature

helps to minimize nuisance trips of 

automatic

 lockouts caused by

high-pressure and/or low-temperature (in heating) faults. This feature
clears faults the first two times they occur within a 24-hour period and
triggers an 

automatic

 lockout on the 3rd fault. The retry count is reset

to zero every 24 hours.

Summary of Contents for FDD Series

Page 1: ...iagrams 8 14 Unit operation 15 LED Status and Fault Output Status 16 Thermostat Connections Mark IV AC units 17 Options for Mark IV AC units 19 22 Troubleshooting 23 Maintenance 24 2006 McQuay Interna...

Page 2: ...e of rough handling the cartons should be opened at once to check for concealed damage If any damage is found notify the carrier within 48 hours to establish your claim and request their inspection an...

Page 3: ...ance Opt Controls Main Access Panel Condensate Water Supply Water Return Heat Pump With Right Hand Return Air Arrangement Return Air Opt Controls Elec Entrance Main Access Panel Condensate Water Suppl...

Page 4: ...duct material the return air duct should be internally lined with acoustic insulation for sound attenuation Glass fiber duct board material is more absorb ing and may permit omission of the flexible c...

Page 5: ...system may also be made to work ac ceptably but proper water flow balancing is more diffi cult to achieve and maintain 2 The piping can be steel copper or PVC 3 Supply and return runouts are usually...

Page 6: ...for initial flush and blow down making sure city water fill valves are set to make up water at the same rate Check the pressure gauge at pump suction and manually adjust the makeup to hold the same po...

Page 7: ...chine should not Operating Limits Environment This equipment is designed for indoor installation only Sheltered locations such as attics garages etc generally will not provide sufficient protection ag...

Page 8: ...upplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitiv...

Page 9: ...relays in series with the inputs Figure 10 Unit sizes 019 through 048 208 230 265 volts single phase 060686606 Rev C Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Pr...

Page 10: ...switches are normally closed 5 Field supplied relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Figure 12 Unit sizes 02...

Page 11: ...d relays attached to the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micr...

Page 12: ...24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper ground...

Page 13: ...o the 24 volt terminals R W Y or G may introduce electrical noise Never install relays in series with the inputs Notes 1 Mark IV AC controller board contains a static sensitive micropro cessor Proper...

Page 14: ...for 208V operation If 230V power supply is used transformer must be wired by disconnecting the power lead from the red transformer primary wire Place an insulation cap on the red transformer primary w...

Page 15: ...itch or low pressure switch on unit sizes 048 and 060 The unit does not have to be reset on a condensate overflow detection The Mark IV AC control board has a fault output signal to an LED on a wall t...

Page 16: ...rces may be used to operate Mark IV AC board inputs Note The fault output is energized when no faults exist The fault output is de energized during faults and when unit power is off Using Drive Using...

Page 17: ...with other wires Wire 1 should run between the S1 terminal on the thermostat and the S1 terminal on the remote sensor Wire 2 should run between the S2 terminal on the thermostat and the S2 terminal o...

Page 18: ...rk IV AC Board Low Voltage Terminal Strip WSHP Mark IV AC Board Low Voltage Terminal Strip Multiple Unit Control Panel TB3 TB2 TB1 TB4 R C W1 Y1 W2 Y2 G Thermostat Terminals This version of the board...

Page 19: ...nal is not being used as a pump restart signal to other equipment If the P terminalmustbeusedasapumprestartsignaltootherequipment then wire the auxiliary relay s yellow wire to Y1 white wire to W1 and...

Page 20: ...r tempera ture sensor on the water supply line and then connect the duct heater control contacts to the duct heater control circuit 9 66 245 mm 007 042 14 50 368 mm 048 060 6 5 165 mm 007 042 4 12 105...

Page 21: ...C P terminal will change state causing a contact closure between terminal 58 and 64 signaling the loop water control LWC panel to restart the loop pump if Off The pump restart relay kit is typically m...

Page 22: ...signals is required on a single WSHP the MicroTech 2000 Auxiliary Module Kit 107239001 must be used and these additional output control signals will be connected to the Auxiliary board 1 circuit unit...

Page 23: ...eating Check compressor wiring for defective wiring or loose connection Check thermostat for improper location Check for defective compressor internal windings with ohm meter Check for bad compressor...

Page 24: ...differences both heating and cooling is recommended A comparison of logged data with start up and other annual data is useful as an indica tor of general equipment condition 5 Periodic lockouts alway...

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