McQuay ACZ 010A Installation, Operation And Maintenance Manual Download Page 25

IOMM ACZ1

ACZ 010A through 039A

25

Overview

The MicroTech II controller's state-of-the-art design will not only permit the unit to run more
efficiently but also simplifies troubleshooting if a system failure occurs.  Every MicroTech II
controller is programmed and tested prior to shipment to contribute to a trouble-free start-up.

Operator-friendly

The MicroTech II controller menu structure is separated into three distinct categories, which provide
the operator or service technician with a full description of current unit status, control parameters, and
alarms.  Security protection deters unauthorized changing of the setpoints and control parameters.

MicroTech II control continuously performs self-diagnostic checks, monitoring system temperatures,
pressures and protection devices, and will automatically shut down a compressor or the entire unit if a
fault occurs.  The cause of the shutdown will be retained in memory and can be easily displayed in
plain English for operator review.  The MicroTech II controller will also retain and display the time
the fault occurred.  In addition to displaying alarm diagnostics, the MicroTech II controller also
provides the operator with a warning of limit (pre-alarm) conditions.

Staging

The two scroll compressors are staged on and off by contact closure of the field supplied remote two-
stage staging thermostat.  Lead/lag is automatic and switched every ten starts.

General Description

NOTE: When the following descriptions refer to "evaporator pressure", the pressure is actually the
suction pressure within the condensing unit itself.

Compressor Motor Protection

ACZ 016 – 039:

 The solid-state compressor motor protector module incorporates a 2-minute “time-

off” relay utilizing the bleed-down capacitor principle.  Any time the protection system opens or
power to the module is interrupted, the 2-minute “time-off” delay is triggered and the module will not
reset for two minutes.  Once the 2-minute period has passed the motor protector contacts M1 and M2
reset, provided the protection system is satisfied and power is applied to the module.

Note:

 If the power circuit is broken once the 2-minute period is passed, the pilot circuit will

reset without delay when power is reapplied.

ACZ 010 - 013: 

The model ACZ 010 and ACZ 013

 

compressors have internal line breakage with

automatic reset.

FanTrol Head Pressure Control

FanTrol is the standard method of head pressure control that automatically cycles the condenser fan
motors in response to condenser pressure.  This function is controlled by the microprocessor,
maintains head pressure and allows the unit to run at low ambient air temperatures down to 35

°

F

(1.7

°

C).  Fans are staged as follows:

Table 8, Fan Staging Pressures

Fan

Two-Fan Unit

Three-Fan Unit

Stage #1

On 150 psig, Off with unit

On 150 psig, Off with unit

Stage #2

On 290 psig, Off 170 psig

On 290 psig, Off 170 psig

Stage #3

On 310 psig, Off 180 psig

Note: Fan #1 is on with first compressor above 75

°

F (24

°

C).

Summary of Contents for ACZ 010A

Page 1: ...Operation and Maintenance Manual IOMM ACZ1 Group Chiller Part Number 330262002 Effective December 2001 Supersedes New Air Cooled Scroll Condensing Units ACZ 010A ACZ 039A 10 to 43 Tons 35 to 150 kW R...

Page 2: ...23 Lubrication 23 Electrical Terminals 23 Condensers 23 Refrigerant Sightglass 23 Standard MicroTech II Controller 24 Table of Contents 24 Overview 25 General Description 25 Using the Controller 31 Se...

Page 3: ...ms carefully against the bill of lading Inspect all units for damage upon arrival Report shipping damage and file a claim with the carrier Check the unit nameplate before unloading to be sure it agree...

Page 4: ...1 2 13 mm over its length and width The foundation must support the operating weights listed in the Physical Data Tables on pages 15 and 16 Since its operation is affected by wind the unit should be l...

Page 5: ...ound reduction is necessary locate the unit away from sound sensitive areas Avoid locations beneath windows or between structures where normal operating sounds may be objectionable Reduce structurally...

Page 6: ...A 039A Rubber in Shear 021639701 2 350014857 LB RB RP 3 Red 010A 020A Spring Isolators 047792726 4 350014835 All CP 1 26 047792726 2 LF RF CP 1 27 025A 039A Spring Isolators 047792727 2 350014839 LB R...

Page 7: ...on pressure will be lower cooling performance less and water side pressure drop greater If the percentage of glycol is high or if propylene is used instead of ethylene glycol the added pressure drop a...

Page 8: ...minimum flow rates are required to close the switch and are listed in Table 2 Install the switch as shown in Figure 5 Connect the normally open contacts of the flow switch in the unit control center a...

Page 9: ...for the available cooling load In short extreme care should be exercised to assure that both piping and controls are suitable for the application such that displaced oil is returned to the compressor...

Page 10: ...n line size based upon total equivalent length and maximum tons verify the line size selected will maintain entrainment of the lubricating oil up any vertical risers at the minimum tons for the circui...

Page 11: ...liquid line to the condenser because of the relative location of components In the event 2 or 3 above are possible the application should include a check valve at the condenser end of the liquid line...

Page 12: ...osses will include values for line friction equivalents for valves and elbows and pressure losses from manufacturers catalogs for driers solenoids sight glasses etc When calculating condenser subcooli...

Page 13: ...temperature of 75 C Check for proper phasing using a phase sequence meter 7 Verify all mechanical and electrical inspections have been completed according to local codes 8 Open control stop switch S1...

Page 14: ...he following alarms will limit unit operation Condenser pressure stage down unloads unit at high discharge pressures Low ambient lockout shuts off unit at low ambient temperatures Low evaporator press...

Page 15: ...Oil Charge Per Compressor Oz g 57 1616 60 1701 140 3969 140 3969 CAPACITY REDUCTION STEPS PERCENT OF COMPRESSOR DISPLACEMENT Standard Staging 0 50 100 0 50 100 0 50 100 0 50 100 CONDENSERS HIGH EFFIC...

Page 16: ...arge Per Compressor Oz g 140 3969 140 3969 140 3969 296 8392 CAPACITY REDUCTION STEPS PERCENT OF COMPRESSOR DISPLACEMENT Standard Staging 0 45 100 0 50 100 0 50 100 0 50 100 CONDENSERS HIGH EFFICIENCY...

Page 17: ...50 230 42 3 8 1 1 00 25 50 50 460 22 3 10 1 1 00 25 25 25 010A 575 60 18 3 10 1 1 00 25 20 20 208 54 3 6 1 1 00 25 60 70 230 54 3 6 1 1 00 25 60 70 460 26 3 10 1 1 00 25 30 30 013A 575 60 23 3 10 1 1...

Page 18: ...189 460 12 5 12 5 2 8 2 10 7 99 99 016A 575 60 9 1 9 1 3 0 2 11 5 74 74 208 29 9 29 9 5 8 2 23 7 232 232 230 29 9 29 9 5 8 2 21 4 232 232 460 15 3 15 3 2 8 2 10 7 125 125 020A 575 60 11 6 11 6 3 0 2 1...

Page 19: ...175 14 GA 2 0 45 14 GA 4 GA 016A 575 60 175 14 GA 2 0 63 14 GA 1 GA 208 175 14 GA 2 0 175 6GA 300 kcmil 230 175 14 GA 2 0 175 6GA 300 kcmil 460 175 14 GA 2 0 45 14 GA 4 GA 020A 575 60 175 14 GA 2 0 63...

Page 20: ...r Power Supply Field Wire Size 7 Recommended Fuse Sizes are selected at approximately 150 to 175 of the largest compressor RLA plus 100 of all other loads in the circuit 8 Maximum Fuse Sizes are selec...

Page 21: ...ON TIME CLOCK REMOTE STOP BY OTHERS 2 CONTROL CIRCUIT FUSE 120 VAC TB1 20 25 843 35 IF REMOTE STOP CONTROL IS USED REMOVE LEAD 843 26 36 FROM TERM 25 TO 35 FUSED CONTROL CIRCUIT TRANSFORMER BY OTHERS...

Page 22: ...8 28 6 5 8 15 8 28 711 2 22 558 8 23 584 2 016A 020A 7 8 22 2 1 5 8 41 3 5 8 15 8 25 635 0 21 553 4 23 584 2 Figure 9 ACZ 025A through 039A CONTROL ELECTRICAL KNOCKOUT 21 32 541 53 46 19 1173 23 49 0...

Page 23: ...of dirt and debris from the outside surface of the fins Use locally purchased foaming condenser coil cleaners for periodic cleaning of the coil Condenser cleaners may contain harmful chemicals Wear p...

Page 24: ...ol 25 Inputs Outputs 26 Setpoints 26 Equipment Protection Alarms 27 Limit Alarms 28 Unit Enable 28 Unit Mode Selection 29 Low Ambient Start 29 Automatic Adjusted Range Limits 29 Compressor Staging Par...

Page 25: ...omatic and switched every ten starts General Description NOTE When the following descriptions refer to evaporator pressure the pressure is actually the suction pressure within the condensing unit itse...

Page 26: ...8 Stage 2 Request 0 VAC Stop 24 VAC Start Digital Outputs Description Load Output OFF Output ON 1 Alarm Alarm Indicator Alarm OFF Alarm ON 3 Liquid Line Solenoid Cooling OFF Cooling ON 4 Motor Control...

Page 27: ...psi 31 to 65 psi M Low Evap Pressure Unload 59 psi 31 to 65 psi M High Condenser Stage Down 370 psi 365 to 375 psi M High Condenser Pressure 380 psi 380 to 390 psi M Low Ambient Lockout 35 0 F 2 to 60...

Page 28: ...earing based on reaching the conditions in the reset column Table 12 Limit Alarms Description Occurs When Action Taken Reset Condenser Pressure Stage Down Pressure High Condenser Stage Down setpoint S...

Page 29: ...ssor If the Evap Press is 0 48 times the Low Evap Press SP take Action or else continue Rapid Stop See Low Ambient Re Start below Check 2 After 15 Seconds after Check 1 If the Evap Press is 0 66 times...

Page 30: ...ing until the evaporator pressure reaches the hold setpoint plus 10 psi Discharge Pressure Stage Down If the unit is running at stage 2 and the condenser pressure rises above the High Condenser Pressu...

Page 31: ...Navigating Through the Menus The menus are arranged in a matrix of screens across a top horizontal row Some of these top level screens have sub screens located under them The general content of each...

Page 32: ...shown in the controller display Each menu screen shows specific information in some cases menus are used only to view the status of the unit in some cases they are used for checking and clearing alarm...

Page 33: ...0 2 Press SET the UP Key to go to the setpoint menus 3 Press SET FAN SP the Right key to go to setpoints associated with unit operation 4 Since the first or top menu will be used there is no need to p...

Page 34: ...T ALARMS 4 PHASE VOLT LOW AMB LOCKOUT SET UNIT SPs 5 PROTOCOL SET LIMIT ALARMS 5 LOW EVAP PR SET UNIT SPs 6 EVAP OFFSET SET UNIT SPs 7 COND OFFSET SET UNIT SPs 8 AMBIENT OFFSET SET UNIT SPs 9 ENTER PA...

Page 35: ...a screen will show VIEW REFRIG PSI F SAT EVAP XXX X XX X SAT COND XXX X XX X The ARROW keys will automatically return to the scroll mode at this time Screen Definitions VIEW This section contains info...

Page 36: ...Outside Amb XX X F VIEW COMPRESSORS VIEW COMP 1 State OFF LEAD Hours XXXXX Starts XXXXX VIEW COMP 2 State OFF LAG Hours XXXXX Starts XXXXX VIEW REFRIGERANT VIEW REFRIG 1 psi F SAT EVAP XXX X XX X SAT...

Page 37: ...25 alarms either shutdown or limit are shown in this menu with subsequent menus stored under it ARROW DOWN from this menu will go to the next to last alarm ARROW DOWN again will go to the second from...

Page 38: ...WORK used with BAS signal which is wired to the three communication ports SET UNIT SPs 2 Available Modes COOL Set w FP Switch Off Available Modes setting is the standard COOL or TEST as selected from...

Page 39: ...s of access to changeable parameters The passwords are preprogrammed into the controller The Operator Password is 0100 Either password must be entered using the ENTER PASSWORD 12 screen before a prote...

Page 40: ...nning when the LowEvPrStop setting is reached default is 58 psi SET ALARM LMTS 2 Evap Freeze XX X F LowEvpPrDelay XXs EvapFlowProof XXXsec Evap Freeze the unit freeze protection shutdown is actually a...

Page 41: ...t used 2 should be used for Models ACZ 010 013 and 017 and 3 should be used for ACZ 020 025 029 and 039 SpeedTrol tells the controller whether the optional SpeedTrol is installed in the unit The UP AR...

Page 42: ...s by maintaining a constant superheat Superheat is the difference between refrigerant temperature as it leaves the evaporator and the saturation temperature corresponding to the evaporator pressure Ty...

Page 43: ...constructed Hot Gas Bypass Hot gas bypass is a system for maintaining evaporator pressure at or above a minimum value The purpose for doing this is to keep the velocity of the refrigerant as it passes...

Page 44: ...f refrigerant that will condense in the hot gas line during periods when hot gas bypass is not required Figure 13 Hot Gas Bypass Piping Discharge Line Hot Gas Bypass Valve Hot Gas Bypass Solenoid Valv...

Page 45: ...circuit 4 Clean coil 5 Adjust FanTrol setting LOW DISCHARGE PRESSURE 1 Faulty condenser control 2 Low refrigerant charge 3 Low suction pressure 1 Check condenser control operation 2 Check for leaks Ad...

Page 46: ...46 ACZ 010A through 039A IOMM ACZ1...

Page 47: ......

Page 48: ...Post Office Box 2510 Staunton Virginia 24402 USA 540 248 0711 www mcquay com...

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