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McNeilus HD Rear Loader Operator'S Manual Download Page 125

© 2008 McNeilus Truck and Manufacturing, Inc.

Rear Loader

111

Index

A

Adding

Hydraulic Oil

Clean Fill System ...............................................  100

Standard System .................................................  99

ANSI   ..................................   35, 

37

, 43, 45, 

47

, 49, 60, 66

Auxiliary Axle ..................................................................   

70

B

Battery Disconnect Switch

Battery Cable Disconnect ..............................................   3

Body

Daily Checks ................................................................   89

C

Cab

Controls .......................................................................   39

Cab Buzzer

Control .........................................................................   44

Cable

Reeving........................................................................   66

Cart Loading

Residential ...................................................................   58

Cart Tipper

Control .........................................................................   44

Residential ...................................................................   63

Chart

Troubleshooting .........................................................   108

Container Loading

Commercial ..................................................................   58

Container Stop

Control .........................................................................   44

Controls

Cab   ............................................................................   39

Daily Checks ................................................................   90

E-STOP

 .......................................................................   46

External Front ..............................................................   45

External Rear ...............................................................   43

Overview ......................................................................   39

Corporate

Headquarters ................................................................  VI

Curb Side

Rear Controls...............................................................   43

Curb Side and Front

Safety Signs.................................................................   31

D

Daily

Lubrication .................................................................   101

Daily Checks

Coalescing Filter ..........................................................   89

Electrical ......................................................................   86

Hydraulics ....................................................................   86

Mechanical...................................................................   89

Pneumatic ....................................................................   89

Index

Summary of Contents for HD Rear Loader

Page 1: ...Loader 2008 McNeilus Truck and Manufacturing Inc Publication No 1432584 Rev 0918 Includes the Following Models Standard Rear Loader Rear Loader with Tag Axle XC Rear Loader XXC Rear Loader HD Rear Loa...

Page 2: ...fications to explain and or exemplify a product service or maintenance improvement We reserve the right to make any change at any time without notice Go to www streetsmartparts com for current informa...

Page 3: ...ur refuse vehicle To serve you better please fill out the following information and have it ready when calling McNeilus Truck and Manufacturing Inc for parts or product information Date of Purchase __...

Page 4: ...this equipment Keep this manual with the vehicle at all times MFD BY McNEILUS TRUCK MFG INC GVWR FR GAWR 1ST GAWR 2ND GAWR 3RD GAWR 4TH GAWR REAR GAWR LB KG VEHICLE TYPE CLASSIFICATION VEHICLE ID INCO...

Page 5: ...use collection system only This manual does not include the operation or maintenance of the chassis vehicle upon which the refuse collection system is mounted 4 0 Scope This manual provides informatio...

Page 6: ...Rica IL Sugar Grove IN Fort Wayne MN Dodge Center NY Bronx OH Cincinnati OH Columbus PA Morgantown TX Houston TX Hutchins UT West Valley City WI Oshkosh Canada Ontario and Western Provinces 800 265 1...

Page 7: ...sconnect 3 1 2 Safety Equipment 3 1 3 Reporting Safety Defects 3 2 0 SAFETY NOTICES 4 3 0 PRODUCT SAFETY INFORMATION 5 3 1 Safety 5 3 2 Cab Operation 7 3 3 Outside Operation 10 3 4 Maintenance 16 3 5...

Page 8: ...Container 3 yd3 or Less Capacity 35 1 3 2 Type T Container More Than 3 yd3 and Less Than 10 yd3 Capacity 37 OPERATION 1 0 INSTRUMENTS AND CONTROLS 39 1 1 Cab Controls 39 1 1 1 Rocker Switches 40 1 1...

Page 9: ...2 4 3 1 Unlock Tailgate Hydraulic Locks 52 2 4 3 2 Lock Tailgate Hydraulic Locks 53 2 5 Tailgate Functions 53 2 6 Ejector Functions 54 3 0 OPERATING PROCEDURES 55 3 1 Start Up Procedure 56 3 2 Warm Up...

Page 10: ...er 66 4 5 Lateral Protection Device 68 4 6 Auxiliary Axle 70 4 6 1 Lowering the Pusher or Tag Axle 71 4 6 2 Raising the Pusher or Tag Axle 71 4 7 Water Tank 72 4 7 1 Water Tank Safety 72 4 7 2 Introdu...

Page 11: ...Water Tank 78 PREVENTIVE MAINTENANCE 1 0 PREVENTIVE MAINTENANCE 81 1 1 DOT Pre Trip 81 2 0 PREVENTIVE MAINTENANCE INTERVALS 81 3 0 DAILY PREVENTIVE MAINTENANCE CHECKS 86 3 1 Hydraulic System 86 3 1 1...

Page 12: ...1 Engaging the Tailgate Prop No Tag Axle 92 3 8 2 Disengaging the Tailgate Prop No Tag Axle 94 3 8 3 Engaging the Tailgate Prop With Tag Axle 95 3 8 4 Disengaging the Tailgate Prop With Tag Axle 96 3...

Page 13: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader VII Table of Contents TROUBLESHOOTING 1 0 TROUBLESHOOTING 107 1 1 Troubleshooting Chart 108 INDEX INDEX 111...

Page 14: ...This Page Intentionally Left Blank...

Page 15: ...Do not operate this equipment until you have read its contents thoroughly Read and understand the Waste Collection Vehicle Safety Guide that is placed in the vehicle s cab Please contact McNeilus Tru...

Page 16: ...so the hole on the switch aligns with the hole in the bracket Figure 1 Item 2 2 Install the safety lockout device ring Figure 2 Item 1 through the holes on the battery disconnect switch and the bracke...

Page 17: ...comply with DOT FMCSA regulation 173 309 and 393 95 for rating and placement on the vehicle You are responsible for permanent mounting of this equipment The fire extinguisher is required to be securel...

Page 18: ...GER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Danger is used in the most extreme situations WARNING Warning indicates a potentially...

Page 19: ...quire safety decals please contact McNeilus Truck and Manufacturing Inc at 888 686 7278 WARNING The Packer must not be modified in any way without authorization from McNeilus Truck and Manufacturing I...

Page 20: ...ca gov WARNING Read understand and follow all aspects of OSHA 1910 146 Confined Space and Permit Required Confined Space Check your local and state regulations Information is found in the Safety secti...

Page 21: ...obstruction Failure to do so may result in damage to the Packer body or truck and may result in serious personal injury or death DANGER If chassis is equipped with a stand up drive position use stand...

Page 22: ...hat the tailgate is closed and locked before driving the truck at any speed Failure to heed this warning may result in serious personal injury or death WARNING If equipped with optional camera or obje...

Page 23: ...nt will cause the component to suddenly lower whether the E Stop is pressed or not Serious personal injury or death may occur DANGER WARNING Do not leave the truck unattended until the parking brake h...

Page 24: ...nd competent to perform such activities Failure to comply may result in serious personal injury or death DANGER WARNING Never walk or stand behind vehicle while it is backing up Failure to heed these...

Page 25: ...esult in serious personal injury or death WARNING Before opening the tailgate be sure you have adequate clearance above the tailgate to prevent contact with buildings electrical lines and any other ov...

Page 26: ...ees while packing during hours of darkness Serious injury can result without proper PPE WARNING The Packer and chassis should never be overloaded Do not exceed the manufacturer s recommended gross veh...

Page 27: ...is put into service 5 Do not pressurize water tank beyond its working pressure If pressure exceeds the working pressure immediately depressurize water tank and replace pressure regulator and pressure...

Page 28: ...injury may result WARNING Never allow the water from the tank to drain onto a public sidewalk or roadway Water may cause the sidewalk or roadway to become slippery Always drain the water system at a l...

Page 29: ...t may occur WARNING Only hook winch where designated Hooking winch anywhere else could result in serious personal injury WARNING Crush or Pinch Hazard Lifting or dragging uncontrolled items with hook...

Page 30: ...f anytime the equipment is parked overnight in a shop or out of service for any extended period of time Failure to do so may result in a fire and personal injury or property damage 3 4 Maintenance SAF...

Page 31: ...ystem on the Packer fails to operate for any reason call a competent technician to repair the problem Never let any untrained or incompetent personnel attempt to fix any problems or malfunctions that...

Page 32: ...electrical systems optional cameras are clean and working camera lens is clean lighting system including turn signals back up alarm brake lights clearance lights head lamps tail lamps safety equipmen...

Page 33: ...acks etc or alter or modify systems or equipment that may be malfunctioning Failure to heed these instructions warnings can result in serious personal injury or death DANGER Stand clear when the tailg...

Page 34: ...he Packer body Only exit the Packer body through the access door WARNING If equipped with optional camera camera lens must be kept clean at all times to help achieve good monitor pictures Failure to h...

Page 35: ...an OEM water tank from McNeilus Failure to maintain water tanks may result in serious personal injury or death 3 5 Hydraulics Call McNeilus Truck and Manufacturing Inc at 888 686 7278 anytime you hav...

Page 36: ...oil from the equipment Do not spill any hydraulic fluid on the ground Clean any hydraulic fluid from your skin as soon as you have completed your maintenance and repairs Dispose of used oil and filte...

Page 37: ...ment hydraulic hose and fitting components must be supplied by the same manufacturer to prevent serious injury or death An as example Brand A hose and brand B fitting will not normally be compatible W...

Page 38: ...l damage the hose s outer covering and steel braid and lead to premature failure The pump and hydraulic hose should be wiped with a clean lint free cloth rather than washed WARNING Do not heat hydraul...

Page 39: ...o SAE J1065 specifications If incorrect hydraulic tubing is installed the hydraulic system may fail serious injury or death can result Damage or leaking tubing must be replaced before the Packer is re...

Page 40: ...the hose from tugging on the fittings when the hose is pressurized Failure to comply can result in serious injury or death Example A 50 hose would have to be 4 longer or 52 total length WARNING The ta...

Page 41: ...y with an OEM switch before the Packer returns to service Failure to comply can result in serious injury or death Contact McNeilusTruck and Manufacturing Inc at 888 686 7278 for assistance if required...

Page 42: ...replacements Use only McNeilus replacement safety signs The table below contains part numbers for the individual safety signs See the Figures in this section for safety sign locations NOTE Specificat...

Page 43: ...1 31 0614413 1 32 0601929 1 33 0602618 1 34 0602751 1 35 0214618 1 36 0614547 1 No Part Number Qty Comments 37 0614549 2 Placed on optional component 38 0614383 1 39 1225787 2 40 0614568 2 Placed on o...

Page 44: ...and Manufacturing Inc Rear Loader 30 Safety 4 1 Safety Sign Locations 4 1 1 Street Side Signs 24 3 9 8 10 43 5 22 6 23 39 11 2 1 12 18 14 20 13 40 17 23 35 7a 47 47 48 7b 7c 7d 11 2 1 12 18 14 20 13 4...

Page 45: ...Neilus Truck and Manufacturing Inc Rear Loader 31 Safety 4 1 2 Curb Side and Front Signs 4 23 39 17 2 12 37 13 18 19 14 20 15 16 40 1 42 44 41 5 23 47 47 48 with Tag Axle 20 14 19 2 1 13 37 18 47 48 4...

Page 46: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 32 Safety 4 1 3 Rear and Door Signs 12 36 6 12 29 30 31 32 33 34 37 25 21 28 26 25 17 26 27 38 27 45 47 46...

Page 47: ...l Information 1 0 Exterior Systems Arrangement 1 1 Street Side View 2 1 4 3 5 6 7 With Tag Axle Ref No System Description 1 In Cab Controls 2 Ejector and Cylinder 3 Side Access Door 4 Tailgate 5 Tailg...

Page 48: ...System Description Ref No System Description 8 Slide Panel 13 Commercial Container Tipper Bar Optional 9 Sweep Panel 14 Residential Cart Tipper Optional 10 Outside Rear Controls 15 Reeving Cylinder o...

Page 49: ...latch up points Min 1 1 4 in Max 1 3 4 in 5 The distance from the center line of the trunnion bar to the ground The top of the trunnion bar should coincide with the top of the container on the side wh...

Page 50: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 36 General Information Side Handle Top View Solid bar type Plate type 1 10 10 9 9 7 8 5 6 2 3 4 Figure 3...

Page 51: ...in 2 Width of container and all the supporting gussets attached to the trunnion bar Max 72 in 3 Width of the container body including structural supporting side members side rails This dimension excl...

Page 52: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 38 General Information NOTES...

Page 53: ...ounted either between the seats in the dash or under the dash depending on chassis configuration Figure 5 Item 1 1 2 Figure 5 No Position Normal Use or Reading 2 E STOP Button Disables all hydraulic a...

Page 54: ...Press DOWN to lower tag axle 4 PUSHER AXLE Rocker Switch Press UP to raise pusher axle Press DOWN to lower pusher axle 5 SIDE LIGHTS Rocker Switch Press ON to activate side lights Light in rocker swit...

Page 55: ...ndicates when the transmission is in NEUTRAL 4 THROTTLE ADVANCE Indicator Light Light indicates when the throttle advance is being used 5 LOW OIL LEVEL Indicator Light Light indicates that the hydraul...

Page 56: ...cated on the street side head frame behind the cab Open the PDM cover to gain access to the fuse panel 1 Figure 9 The following table describes the fuse locations shown in Figure 10 No Amp Description...

Page 57: ...1 packing and material handling controls standard which includes directives that all personnel are clear of the hopper or lifting mechanism if equipped before starting any packing cycle or material li...

Page 58: ...panel 3 CART TIPPER Control Lever Optional Push control lever FORWARD to lower cart tipper Pull control lever BACK to raise cart tipper 4 TIPPER BAR Control Lever Optional Push control lever FORWARD t...

Page 59: ...t the controls during the packing cycle and be ready to stop the packing cycle or lifting operation if there is a potential point of operation hazard 1 2 3 4 Figure 12 The following table describes th...

Page 60: ...ilgate on either or both sides Pressing any E STOP button IMMEDIATELY DISABLES refuse vehicle functions requiring hydraulic pressure WARNING Never stand or position yourself under any raised hydraulic...

Page 61: ...ntrolled by the sweep lever located in the external rear controls group on the curb side of the vehicle The operator must follow ANSI Z245 1 packing and material handling controls standard which inclu...

Page 62: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 48 Operation 1 2 Figure 16 1 Sweep panel up and open 2 Sweep panel down and closed...

Page 63: ...DANGER Use extreme caution around the sweep and slide area on the rear of the vehicle Be sure the area in the hopper is clear before operating the controls Serious personal injury or death may result...

Page 64: ...area before opening the tailgate Remain attentive at all times Be sure you have adequate clearance above the tailgate to prevent contact with buildings or electrical lines Serious injury or death may...

Page 65: ...te 1 Remove hair pin clip Figure 18 Item 1 from the safety pin Figure 18 Item 2 and remove the safety pin 2 To unlock turnbuckle turn the handle Figure 18 Item 3 counterclockwise several times until t...

Page 66: ...by a tailgate lock control lever usually located at the outside front controls 2 4 3 1 Unlock Tailgate Hydraulic Locks 1 To unlock tailgate remove the pin Figure 19 Item 1 from latch Figure 19 Item 2...

Page 67: ...2 5 Tailgate Functions Raising and lowering functions for the tailgate are controlled by the tailgate lever on the street side of the vehicle DANGER Be sure all individuals are clear of the tailgate a...

Page 68: ...packing and retracting functions while the collector is loaded and ejecting the load when dumping The Smart Pak functions Figure 22 Item 1 operate automatically as the slide panel packs the container...

Page 69: ...Ejector direction during unloading 3 0 Operating Procedures Be sure all non operator personnel are at least 20 feet 6 meters away from all areas of the Packer Serious personal injury or death may occu...

Page 70: ...cycle through each of the main hydraulic circuits to be certain each circuit is functioning properly Cycling through each operation also helps ensure that hydraulic fluid which is up to operating tem...

Page 71: ...NGER 3 4 Before Starting The Route If necessary turn WORK lights ON to enhance vision Conditions 1 Turn PUMP rocker switch ON 2 Turn THROTTLE MASTER rocker switch ON 3 Extend ejector to rear of the bo...

Page 72: ...is sufficiently filled perform the Refuse Packing Procedure as shown in Section 3 6 Refuse Packing Procedure Optional Street Side control is available 1 2 Figure 23 3 5 3 Commercial Container Loading...

Page 73: ...mercial Container option a Position the vehicle in line with the commercial container b Connect the container to the container lock see Section 4 2 Container Lock c Winch or Reeving Cylinder If equipp...

Page 74: ...the packing cycle if there is a potential point of operation hazard To begin the packing procedure DANGER Use extreme caution around the sweep and slide area on the rear of the vehicle Be sure the ar...

Page 75: ...ng refuse WARNING Be sure the area around the vehicle is clear of non operator personnel before and while performing the refuse eject procedure Serious personal injury or death may result if someone i...

Page 76: ...ect Function 3 8 End of Day Checks At the end of the day make sure 1 Tailgate is closed turnbuckles are tight or optional hydraulic locks are closed 2 All equipment is properly shut down see the Vehic...

Page 77: ...for two The function is controlled by the cart tipper lever which is located at the rear of the vehicle on the curb side WARNING Be sure non operator personnel are clear of the hopper areas when oper...

Page 78: ...up the truck or roll the container into position Make certain the pins on the container sides are correctly positioned tightly against the guide bars on the vehicle 2 Raise the container latch guide...

Page 79: ...is operating 1 Guide the container pins one on each side into the container latch See Section 4 2 Container Lock NOTE The tipper lever will return to center as soon as it is released It must be held...

Page 80: ...ed for lifting dragging or manipulating containers appliances or other large items toward or into the hopper WARNING Be sure non operator personnel are clear of the hopper and area surrounding the car...

Page 81: ...he container has been emptied PULL the winch reeving lever to extend the cable and slowly lower the container Raise the winch reeving lever when the container is lowered to ground level 6 Unhook the c...

Page 82: ...stall the device and all four 4 hinge pins to return the LPD to its original position before moving the vehicle or going on route Rotate the LPD Up 1 To rotate the lateral protection device up for acc...

Page 83: ...Inc Rear Loader 69 Operation 2 Tilt the LPD down keeping it hinged to the mount weldments by the lower hinge pins Figure 33 Figure 33 3 Reverse the step to return the LPD to its original position befo...

Page 84: ...information packet supplied with the vehicle The air pressure gauge is located in the cab of the vehicle and may also be located outside of the cab Always follow your company s policies and procedure...

Page 85: ...h to lower the appropriate axle 3 Resume normal operations NOTE The pusher axle is designed to lift automatically when the vehicle is put in reverse The axle must be lowered again before beginning for...

Page 86: ...essure safety valve Operation WARNING CONTINUED 6 Never drive the truck with the water tank pressurized Depressurize water tank prior to transit to or from job site Water tank should be pressurized on...

Page 87: ...tank and repeat the inspection Depressurize Tank Release the pressure in the tank as soon as you are finished inspecting and before moving the truck Replace Defective Tank Water tanks with any leak or...

Page 88: ...only Do NOT pressurize the tank while driving A pressurized water tank is an added hazard in the event of a crash or a rollover 4 7 5 Vehicle Handling Characteristics Safe operation of any vehicle is...

Page 89: ...ed with The system will be equipped with a pressure gauge Figure 34 Item 2 an air pressure control valve Figure 34 Item 3 and a drain valve Figure 34 Item 4 PRESSURIZE E XHAUST PRESSURE WATER SYSTEM O...

Page 90: ...surize tank immediately and replace with new McNeilus air regulator valve NEVER pressurize an empty tank NEVER modify tank in any way Operating in excess of 55 psi pressurizing an empty tank or modify...

Page 91: ...erious internal injury may result 5 Open the valve Figure 37 Item 2 2 1 Figure 37 4 7 7 3 Depressurizing the Water Tank 1 Turn air pressure control valve to the EXHAUST position Figure 38 Item 1 Make...

Page 92: ...water from the tank to drain onto a public sidewalk or roadway Water may cause the sidewalk or roadway to become slippery Always drain the water system at a location designated by the job site manage...

Page 93: ...rize the water tank 2 Open the tank drain valve Figure 40 Item 1 and allow the water to drain When water is drained close the drain valve PRESSURIZE E XHAUST PRESSURE WATER SYSTEM OFF WARNIN ADVERTENC...

Page 94: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 80 Operation NOTES...

Page 95: ...l prolong the life of its equipment help prevent expensive downtime and minimize the potential for problems arising on the route The following Preventive Maintenance Chart summarizes the requirements...

Page 96: ...the Operator group heading and Service group heading The Daily Checks under the Operator group heading identify procedures that can be performed by either the operator or skilled service personnel All...

Page 97: ...P Perform I Inspect L Lubricate T Torque C Clean Hydraulic System Hydraulic Oil Level P P Hydraulic System and Components I I Hydraulic Hoses I I Hydraulic Tubes and Pipes I I Breather Filter I R R Re...

Page 98: ...ical System Lighting System I I Wire Harness I I Audible Back up Alarm I Mechanical Refuse Vehicle Body and Components I I Tailgate Seal Condition I C Sweep and Slide Panels I Ejector Track Clearance...

Page 99: ...em i Annual 1250 Hours Annually 2500 Hours Bi Annual 5000 Hours Operator Service LEGEND R Replace P Perform I Inspect L Lubricate T Torque C Clean Operation Refuse Vehicle Controls P P Trash Behind Ej...

Page 100: ...ut Tagout procedure follow OSHA 1910 147 and 1910 146 Confined Space as appropriate 3 1 1 Hydraulic Oil Level Daily Checks The oil level is checked by the operator or skilled service personnel NOTE Ch...

Page 101: ...sight gauge option Figure 43 oil level at 60 70 F should be at the black line in the center of the green zone Item 1 Oil should not be above the Max Fill Hot line Figure 43 Item 2 when the system is...

Page 102: ...be added F C 200 150 100 50 0 20 40 60 80 100 1 2 3 Figure 44 3 2 Electrical System SAFETY NOTICE Perform your company s Lockout Tagout procedure If your company does not have a Lockout Tagout procedu...

Page 103: ...1 on the bottom of the coalescing filter FLOW 1 Figure 45 Drain the filter by turning the drain fitting counterclockwise Turn the drain fitting clockwise after all moisture and contaminants have drain...

Page 104: ...ous personal injury or death may occur DANGER 3 5 1 Refuse Vehicle Controls Daily Checks The controls are checked for proper operation by the operator or skilled service personnel Operate all function...

Page 105: ...ns Daily Checks A complete walk around of the vehicle to inspect safety signs should be performed every day before operation If any safety signs are damaged illegible or missing they must be replaced...

Page 106: ...objects and power lines before raising or opening the tailgate Serious personal injury or death may occur DANGER Stand clear when the tailgate is in motion and during the unloading cycle Do not stand...

Page 107: ...s appropriate 7 Push up on the prop lever Figure 48 Item 1 to place prop Figure 48 Item 2 around the cylinder rod Repeat the procedure for the other side 8 Turn ignition switch to the ON position Do n...

Page 108: ...10 147 Lockout Tagout and 1910 146 Confined Space as appropriate 2 Start the chassis engine 3 Turn PUMP and PARK BRAKE ON 4 Open the tailgate as needed to provide the necessary clearance to rotate and...

Page 109: ...re must be performed on both sides of the body Damage or injury may occur if both props are not used 1 2 3 Figure 50 1 Start the chassis engine 2 Open the tailgate far enough to allow the tailgate pro...

Page 110: ...s of tailgates and doors 3 8 4 Disengaging the Tailgate Prop With Tag Axle After completing the maintenance procedures on the body that required the tailgate to be propped use the following procedures...

Page 111: ...ody Damage or injury may occur if both props are not used 1 2 Figure 53 7 Start the chassis engine 8 Turn the PUMP switch ON 9 Close the tailgate 10 Swing the turnbuckle Figure 54 Item 3 into the slot...

Page 112: ...rain basin under the valve to collect the contents of the tank 3 For tanks with the 4 ball valve turn the valve lever clockwise 1 4 turn to open the valve Figure 55 Figure 55 4 Drain the tank 5 Turn t...

Page 113: ...cylinder RETRACTED Optional tipper bar LOWERED NOTE If it is necessary to add hydraulic oil often or in large quantites inspect the hydraulic system for leaks and repair before operating the refuse v...

Page 114: ...he mobile filtration system to the quick disconnects The oil that you add is filtered through the in tank hydraulic return filter Figure 58 Item 3 NOTE If it is necessary to add hydraulic oil often or...

Page 115: ...ed more hours per day or double shifted adjust the maintenance interval accordingly SAFETY NOTICE Perform your company s Lockout Tagout procedure If your company does not have a Lockout Tagout procedu...

Page 116: ...nel Pivot Pins 2 Two Pivot Pins One Per Side C1 Slide Cylinder Rod End 2 Two Cylinders One Per Side C2 Slide Cylinder Base End 2 Two Cylinders One Per Side D1 Reeving Cable Cylinder Rod End Pulleys Fr...

Page 117: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 103 A1 A2 B C1 C2 D1 D2 E F B A1 A2 C1 C2 D1 D2 E F Preventive Maintenance...

Page 118: ...hium grease Scheduled PM lubrication intervals are based on 3 weeks or 150 hours If refuse vehicle is operated more hours or double shifted the maintenance interval must be adjusted accordingly SAFETY...

Page 119: ...er Rod End 1 G2 Ejector Cylinder Base End 1 H Tailgate Cylinder Base End 2 Two Cylinders One Per Side H Tailgate Cylinder Rod End 2 Two Cylinders One Per Side J Tailgate Hinge Pin 2 Two Hinge Pins One...

Page 120: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 106 Preventive Maintenance L G1 G2 H J K H G1 K J L G2 M M With Tag Axle...

Page 121: ...Use the Troubleshooting Chart which is organized in a logical sequence and designed to help you troubleshoot problems at your location Look under the appropriate equipment section and for the specific...

Page 122: ...th side door proximity switch E STOP button s is not reset Engine RPM is too HIGH System problem CLOSE side door Reset E STOP button s Reduce engine RPM below 1400 RPM Requires shop service and repair...

Page 123: ...component malfunction Check linkage Free up and or lubricate linkage on control as necessary See No hydraulic functions trouble stated above Requires shop service and repair In Cab controls not workin...

Page 124: ...2008 McNeilus Truck and Manufacturing Inc Rear Loader 110 Troubleshooting NOTES...

Page 125: ...er Control 44 Cable Reeving 66 Cart Loading Residential 58 Cart Tipper Control 44 Residential 63 Chart Troubleshooting 108 Container Loading Commercial 58 Container Stop Control 44 Controls Cab 39 Dai...

Page 126: ...rain Leachate Fluid 98 E Ejector Functions 54 Trash Behind 90 Engaging Tailgate Prop 92 Tag Axle 95 E STOP Cab 47 Function 39 In Cab 47 Rear 46 F Filter Coalescing Daily Checks 89 Fire Extinguisher 3...

Page 127: ...Intervals 81 Overview 81 Preventive 81 Propping Tailgate 90 Tailgate Propping 92 Manual Purpose IV Scope V Mechanical Daily Checks 89 N Notices Safety 4 O Options 55 Cart Tipper 63 Clean Fill 100 Cont...

Page 128: ...Water Pressure 73 S Safety Cab Operation 7 Complete Vehicle IV Curb Side Front 31 Electrical 27 Hydraulics 21 Locations 30 Maintenance 16 Notices 4 Outside Operation 10 Overview 1 Part Numbers 28 Pro...

Page 129: ...Tag Axle 50 With Tag Axle 51 Tailgate Prop Disengage 94 Engage 92 Tank Leachate Drain 98 Tipper Bar Control 44 Traveling Procedure 57 Troubleshooting Chart 108 Overview 107 T Type Container Specificat...

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Page 132: ...888 686 7278 www StreetSmartParts com...

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