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Manual: SW00401

   Revision: E  10/18

Socket Fusion

Tooling System

Operator’s

Manual

Original Language: English

Summary of Contents for Socket Fusion

Page 1: ...Manual SW00401 Revision E 10 18 Socket Fusion Tooling System Operator s Manual Original Language English...

Page 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Page 3: ...r efficiency productivity and safety in the proper use of McElroy machines McElroy University classes are structured so that the skills learned and the machines used in each class closely match the ma...

Page 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Page 5: ...Pipe and Fitting 3 2 Remove Heater 3 3 Inspect Melt 3 3 Fusion and Cooling 3 3 Inspecting Fusion Joint 3 3 Maintenance Installing Socket Fusion Heater Adapters 4 1 Adjusting Heater Temperature 4 1 He...

Page 6: ...actices IMPORTANT can help you do a better job or make your job easier in some way PELIGRO PELIGRO WR00051 11 30 92 TX00030 12 1 92 Read and Understand Do not operate this equipment until you have car...

Page 7: ...safe SAFE1ST 1 2 22 92 Wear Safety Equipment Wear a hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose fitting cloth...

Page 8: ...the chances of an electric shock Frequently inspect electrical cords and unit for damage Have damaged components replaced and service performed by a qualified electrician Do not carry electrical devi...

Page 9: ...ion joints Check heater plate surface temperature periodically with a properly calibrated pyrometer and make necessary adjustments The thermometer on heaters indicates internal temperature and should...

Page 10: ...ous unit A strong fully leak tight connection is the result The principal operations include Clamping The pipe and fitting must be held firmly to allow all subsequent operations to take place Cleaning...

Page 11: ...ater Sling 2 Heater 3 Cold Ring Clamp 4 Heater Adapters 5 Chamfer Tool Depth Gauge 6 Fitting Holder 7 Heater Handle 8 Pipe Cutter 9 Socket Fusion Toolbox TX01414 6 14 10 Overview 2 2 PH04212 6 14 10 8...

Page 12: ...lean cloth to wipe the mating surfaces NOTICE Do not touch with hands TX01404 6 20 97 PH04202 6 11 10 Depth Gauge The chamfering tool is also a depth gauge for measuring the length of pipe that will g...

Page 13: ...ught up to temperature in a safe environment then unplugged before entering the explosive atmosphere for fusion Use a clean non synthetic cloth to clean the heater adapter surfaces TX01411 05 30 14 PH...

Page 14: ...squarely onto the pipe until it makes firm contact with the cold ring clamp NOTICE Do not twist or rotate the fitting Hold the fitting firmly in place for the total cooling time specified by the pipe...

Page 15: ...e Allow heater to stabilize at the new temperature 5 to 10 minutes after adjusting The thermometer on the heater body indicates internal temperature and should be used as a reference only TX02009 3 13...

Page 16: ...tem components comply with ASTM standards Heaters 2 Heater Power 100V 120V 50 60Hz 800 Watt 1Ph 2 Heater Power 200V 240V 50 60Hz 800 Watt 1Ph 4 Heater Power 100V 120V 50 60Hz 1200 Watt 1Ph 4 Heater Po...

Page 17: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

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