McCulloch 966676301 Operator'S Manual Download

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ZM3016 BF / 966676301

Operator Manual

Form Number 115 456827 Rev A

2011-10-20

Gasoline containing up to 10% ethanol (E10) is acceptable for

use in this machine. The use of any gasoline exceeding 10%

ethanol (E10) will void the product warranty.

Please read the operator’s manual carefully and make sure you

understand the instructions before using the machine.

Summary of Contents for 966676301

Page 1: ...Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Please read the operator s manual carefu...

Page 2: ...fication Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify o...

Page 3: ...OPERATION 23 Training 23 Steering 23 Before Starting 24 Starting the Engine 24 Weak Battery 27 Jumper cables 27 Running 28 Operating on Hills 29 Mowing Tips 30 Stopping the Engine 31 Moving Machine B...

Page 4: ...d mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the...

Page 5: ...ening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow c...

Page 6: ...he machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are The machine s type designation I D The manufactur...

Page 7: ...emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective gloves WARNING Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx xx xxxxxxxx xxxx x...

Page 8: ...or s Manual Shut off engine and remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on slopes no greater than 10 No passengers Whole body exposure to...

Page 9: ...e person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall...

Page 10: ...rcentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufa...

Page 11: ...n the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or tu...

Page 12: ...r if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain out of the path of danger Be alert...

Page 13: ...er appliance Before beginning to refuel minimize the risk of static electricity by touching a metal surface Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Alway...

Page 14: ...gularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the sett...

Page 15: ...r relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop to inspect the equi...

Page 16: ...he drive system Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand When loading or unloading t...

Page 17: ...e engine is made via belt driven Control Locations 1 2 3 4 5 6 8 9 7 hydraulic pumps Using the left and right steering controls the flow is regulated and thereby the direction and speed 8058 111 1 Cut...

Page 18: ...otation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering co...

Page 19: ...ust stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower Ignition Switch The ignition switch is plac...

Page 20: ...or fuel Do not store spill or use gasoline near an open flame WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to c...

Page 21: ...tting height is set by placing a lever in the notch for the desired cutting height The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the...

Page 22: ...ts on both sides Blade Control Lever To engage the mower blades slowly lift the lever up and into the the lock notch 8058 074 Mower deck blade control lever in the disengaged position WARNING No adjus...

Page 23: ...e see Before Starting in the Operation section Adjust the engine speed to idle disengage the parking brake but do not engage the blades at this time Rotate control levers inward As long as the control...

Page 24: ...to the transport position F 2 Activate the parking brake 8050 020 Start conditions 8058 085 Raise the mower deck 8058 074 Set the blade control lever to the down position The following conditions mus...

Page 25: ...locked outer neutral position 5 Move the throttle to the middle position 6 If the engine is cold the choke control should be pushed forward to the choke position 8050 008 Set the throttle 8050 028 Pl...

Page 26: ...ey back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait approximately 10 seconds before retrying WARNING Engine exh...

Page 27: ...The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles If the battery is too weak to start the engine it should be recharged See Battery in th...

Page 28: ...the lever upwards and into the lock notch 6 The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stan...

Page 29: ...e used before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit an...

Page 30: ...awn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid...

Page 31: ...fting lever 2 Raise the mower deck by pulling the lifting lever upward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever backward 4 Move th...

Page 32: ...rk brake 4 To reengage the EZT s to drive reverse the above procedure 8050 018 Set bypass linkages into slots on both sides WARNING Bypass linkages are located close to the muffler To prevent burns th...

Page 33: ...Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressures Check battery Sharpen replace mower blades Clean the engine s cooling air intake 2 Clean the air cleaner s...

Page 34: ...tch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spa...

Page 35: ...watch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding Always use protective glasses when handling the battery STANDARD BATTERY STATE OF CHARGE APP...

Page 36: ...achine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and...

Page 37: ...ion Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt Deck Be...

Page 38: ...is important that blades are well sharpened and not damaged Replace blades that have been bent or cracked when hitting obstacles Let the service workshop decide whether a blade with large nicks can b...

Page 39: ...loth when handling 8050 015 Side to side adjuster nut Check the tire pressure before adjustment of the mower deck See Checking Tire Pressure in Maintenance Faulty mower deck adjustments will cause an...

Page 40: ...Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the debri...

Page 41: ...hine should be lubricated twice weekly 12 12 Every year 1 52 Every Week 1 365 Every day Lubricate with grease gun Oil change Filter change Level check 8050 924 Wipe away excess grease after lubricatio...

Page 42: ...grease gun on each set of wheel bearings IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces 8050...

Page 43: ...tery is dead Poor contact of the battery terminal cable connections Blown fuse Fault in the starter safety circuit See Safety System in the Maintenance Section Engine runs rough Faulty carburetor Chok...

Page 44: ...g brake on Bypass valve on pump open Drive belt for the transmission slack or has come off Air trapped in hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact...

Page 45: ...he fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about...

Page 46: ...46 SCHEMATIC...

Page 47: ...Grade 10 9 Grade 12 9 Size ft lbs Nm ft lbs Nm ft lbs Nm Shank Size Diameter in millimeters fine or coarse thread M4 1 5 2 2 2 3 2 7 3 6 M5 3 4 4 5 6 5 2 7 M6 5 2 7 7 5 10 8 2 11 M7 8 2 11 12 16 15 2...

Page 48: ...acity 3 gallons 11 3 liters Cooling Air cooled Air filter Standard Alternator 12V 16A Starter Electric 12V Transmission Transmission EZT Hydro Gear Speed and direction controls Dual levers foam grippe...

Page 49: ...l the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the mach...

Page 50: ...adjustment q Check The safety switch for the parking brake q The safety switch for the mower deck q The safety switch in the seat q The safety switch in the steering controls q Parking brake functiona...

Page 51: ...ce Check the fuel pump s air filter q Sharpen Replace mower blades if required q Check the tire pressures q Check battery cables q Lubricate according to lubrication chart q Check clean the engine s c...

Page 52: ...he spark plugs q Replace the fuel filter q Check V belts q Check tighten caster wheel axle bolts every 200 hours q Change the air filter s paper cartridge q 50 Hour Service Perform the 25 hour service...

Page 53: ...ce the engine oil filter 100 hours q Check adjust the cutting height q Check adjust the parking brake 50 hours q Clean Change the spark plugs 100 hours q Change the fuel filter 100 hours q Check the e...

Page 54: ...SERVICE JOURNAL Action Date mtr reading stamp sign 54...

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