Maytronics Dolphin DYNAMIC 2002 Repair Instructions Download | Manualshive

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Repair instructions for - TOP1

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Summary of Contents for Dolphin DYNAMIC 2002

Page 1: ...Repair instructions for TOP1...

Page 2: ...ge 4 III Testing and replacing main components Page 11 Analyze power supply Page 11 Analyze cable Page 12 Repair replace cable Page 14 Replace motor unit Page 21 IV Replacing brushes Page 22 V Replaci...

Page 3: ...ewdriver or screw gun Needle nose pliers Wire cutters Wire strippers Cable crimper 1 5 x 50mm hex screwdriver Please note when repairing any Dolphin cleaner only hand tighten screws Do not over tighte...

Page 4: ...II Dismantling the Dolphin Remove screws attaching handle to body Remove handle Use gentle pressure from a screwdriver to help pry it away from the body if necessary 4...

Page 5: ...II Dismantling the Dolphin Flip the unit over and remove the bottom plate 5 Remove the two screws attaching the plastic screen to the body...

Page 6: ...II Dismantling the Dolphin Remove the plastic screen 6 Use the silver key to remove cable from motor unit...

Page 7: ...II Dismantling the Dolphin Unplug cable by gently pulling upward 7 Remove the 12 screws 6 per side that hold the side panels to the chassis...

Page 8: ...II Dismantling the Dolphin Location of screws 6 per side 8 Remove the side panels...

Page 9: ...II Dismantling the Dolphin Note that the cable passes through the panel on one side of the unit 9 The brushes and tracks are now free to be removed...

Page 10: ...lphin Note the center guide wheel contains a removable slot for the drive shaft This must be removed to replace the motor 10 Also it s easiest to wind the tracks around the center guide wheel first an...

Page 11: ...e power supply Insert round end of Dolphin tester into power supply where cable connects Plug in power supply and push power button If you get a green light power supply is good If there is no light t...

Page 12: ...III Testing the Dolphin Step 2 Analyze cable Plug cable into triangular end of Dolphin tester Plug other end of cable into power supply and turn the power supply on 12...

Page 13: ...III Testing the Dolphin Step 2 Analyze cable A green light indicates the cable is good If you do not get a green light and you are sure all connections are secure replace cable 13...

Page 14: ...III Testing the Dolphin Step 3 Repairing replacing cable Cut off the triangle end and pull the cable out through the side plate 14 Strip off the outer cable casing to expose the internal wires...

Page 15: ...the Dolphin Step 3 Repairing replacing cable Strip each wire approx inch Note that some cables may have three wires white black and red 15 Using wire cutters separate the metal elements trimming away...

Page 16: ...ng the Dolphin Step 3 Repairing replacing cable Crimp one element onto the end of each wire This can be done with pliers if necessary 16 Insert the cable through the pieces of the cable kit in the ord...

Page 17: ...h the wires into the triangle end as pictured The white wire will always be to the right of the channel in the connector the black wire to the left and the red wire if present in the back To replace A...

Page 18: ...the Dolphin Step 3 Repairing replacing cable Insert the cable through the pieces of the cable kit in the order shown 18 Strip each wire approx inch Note that some cables may have three wires white bl...

Page 19: ...he Dolphin Step 2 Analyze cable Using the 1 5 x 55mm hex screwdriver loosen the necessary terminals AC white 1 black 2 DC white 2 black 3 Red ground 19 Insert the wires into their appropriate terminal...

Page 20: ...3 Repairing replacing cable Re assemble the Amphenol plug first by screwing C into the end then screwing A into C with B inside 20 Note screwing A into C first will twist the cable inside the connect...

Page 21: ...ove the two screws holding the motor unit from each side Note If both the power supply and cable are working by process of elimination you should replace the motor unit 21 With center guide wheels rem...

Page 22: ...IV Replacing Brushes Remove spacer at end of brush assembly by pulling it straight out Remove shaft from brush assembly 22...

Page 23: ...y pulling it straight out Foam climbing rings can be removed and replaced by stretching them over the end of the brush assembly Note you may have to soak the brush in water for a couple of minutes to...

Page 24: ...removed with needle nose pliers by lifting the tabs along the seam PVC brushes can be replaced by pulling the stems at the seam through the holes in the tabs using pliers Note A diluted solution of di...

Page 25: ...V Filter Bags Access the filter bag by turning the unit over and sliding the plastic clips to the side Remove the bottom lid The filter bag will be attached to the lid on a metal frame 25...

Page 26: ...V Filter Bags To remove the filter bag remove black plastic clips if present plastic clips if present and slide bag off of metal frame 26...

Page 27: ...Bags When putting filter bag back in place ensure that the elastic band is completely down over the lip at the base of the bottom plate to prevent dirt and debris prevent dirt and debris from escapin...

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