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Chapter 2: Features/Systems

23

Bilge Pumps

Your boat is equipped with two automatic impeller-type bilge pumps which are used to pump water out of the bilge. 
Bilge pumps are controlled by automatic bilge pump float switches (autofloat switches) and/or switches at the helm. 
Bilge pumps are wired directly to the battery so they will normally function even when the boat is completely shut 
down and left unattended.

Bilge Pump Testing

Bilge pumps are critical to the safety of your boat. Check the bilge pumps often to make sure they are working.

Individually test each pump as follows:

1. Turn On bilge pump switch at helm.
2. Make sure water in bilge is pumped overboard.

If there is water in the bilge and the pump motor is running but not 
pumping inspect the discharge hose for a kink or collapsed area.

If no problems are found, check the bilge pump housing for clogging 
debris as follows:

1. Remove power cartridge:

a. Lift tab while rotating fins counter-clockwise.
b. Lift out power cartridge.
c. Clear outer housing of debris.

2. Reinstall power cartridge:

a. Make sure “O” ring is properly seated. 
b. Coat “O” ring with a light film of vegetable or mineral oil.
c. Align two cams on either side of power cartridge with two 

slots on outer housing and press power cartridge into housing 
while twisting clockwise.

3. Check reinstallation by trying to twist fins counter-clockwise 

without lifting tab; cartridge should stay in place.

AFT

FWD BILGE PUMP IS LOCATED UNDER MID BERTH

AFT BILGE PUMP

AFT BILGE PUMP IS LOCATED UNDER ENGINE

& FLOAT SWITCH

FWD BILGE PUMP

& FLOAT SWITCH

THRU-HULL

THRU-HULL

ACCESS
CUTOUT

NOTI CE

Discharge of oil, oil waste or fuel into navigable waters is prohibited by law. Violators are sub-
ject to legal action by the local authorities.

OF OIL

FILM

“O” RING

TAB

FIN

POWER

CARTRIDGE

SLOT (TYPICAL)

CAM

(TYPICAL)

LIGHT

COMPONENTS

BILGE PUMP

OUTER

HOUSING

Summary of Contents for 2400 SE Sport Express 2004

Page 1: ......

Page 2: ......

Page 3: ...contained herein Due to our commitment to product improvement Maxum reserves the right to make changes in the product design specifications and equipment at any time with out notice or obligation Illu...

Page 4: ...Fuses and Circuit Breakers 14 Batteries 14 Battery Switch 15 Battery Switch Positions Battery Charger 15 16 Shore Power 110 Volt AC System Connecting to Shore Power 17 18 Navigation Communication Equi...

Page 5: ...Harness 35 Hull Wiring Harness Battery System 35 36 Alternating Current Electrical System 37 Bonding Harness 38 Chapter 4 Wiring Diagrams 38 12V DC Accessory Electrical System 39 12V DC Engine Electr...

Page 6: ...lerts you to hazards or unsafe practices which COULD result in severe personal injury or death if the warning is ignored WARNING This box alerts you to hazards or unsafe practices which COULD result i...

Page 7: ...et If you did not receive a copy of the Limited Warranty please contact your dealer or call 360 435 8957 for a copy Boating Experience If this is your first boat or if you are changing to a type of bo...

Page 8: ...to ride on parts of the boat not designed for such use Sitting on seat backs lounging on the forward deck bow riding gunwale riding or occupying the transom platform while underway is especially hazar...

Page 9: ...ne and accessory literature referred to in this Supplement is included in your owner s packet Qualified Maintenance Failure to maintain your boat s systems listed in the warning above as designed coul...

Page 10: ...There are many factors that determine the rate at which sacrificial anodes deteriorate including Water temperature Salinity Water pollution Stray current from the boat or dock may cause complete deter...

Page 11: ...thing CO blocks the ability of your blood to carry oxygen The effects are cumulative even low levels of exposure can result in injury or death Factors That Increase the Effects of CO Poisoning Age Smo...

Page 12: ...esent with out the smell of exhaust fumes if exhaust fumes are detected on the boat take immediate action to dissipate these fumes Treat symptoms of seasickness as possible CO poisoning Get the person...

Page 13: ...ller and the water pump housing Replace if worn Make sure cooling systems are in working condition Inspect all metal exhaust parts for cracking rusting leaking or loosening and check the cylinder head...

Page 14: ...S Coast Guard Auxiliary 1 800 368 5647 or on the Internet at http www cgaux org U S Power Squadrons 1 888 FOR USPS 1 888 367 8777 or on the Internet at http www usps org United States Coast Guard Off...

Page 15: ...DRAIN GRAY WATER TANK VENT OPTION HOLDING TANK VENT SHORE POWER CONNECTIONS WATER DECK DRAINS AIR COND OVERBOARD ANCHOR LOCKER DRAIN VIEW OF STARBOARD HULLSIDE COCKPIT DRAINS VIEW OF PORT HULLSIDE VIE...

Page 16: ...LAYOUT SHOWN ACTUAL LAYOUT MAY VARY DEPENDING ON ENGINE AND ACCESSORY OPTIONS TACHOMETER OIL PRESSURE TEMPERATURE VOLTAGE SPEEDOMETER TRIM TAB TRIM SWITCHES GAUGE GAUGE GAUGE FUEL GAUGE COMPASS 12 VO...

Page 17: ...the switch rather than one long one After each short touch allow several seconds for the hull to react The trim tab hydraulic fluid reservoir is located in the engine compartment The fluid level must...

Page 18: ...e sure that the windlass breaker is turned On before using the anchor windlass To haul the anchor use engine power not the windlass to move the boat to and directly above the anchor Use the windlass t...

Page 19: ...F before performing any work in the engine spaces DANGER FIRE EXPLOSION HAZARD Fuel fumes are heavier than air and will collect in the bilge areas where they can be acci dently ignited Visually and by...

Page 20: ...he aft deck storage area has four 4 positions see photograph on right Position 1 Provides power for engine starting and accessories from battery 1 Battery 1 only will be charged by engine alternator w...

Page 21: ...rt ing Power Battery 1 Provides Power for Accessories and Lights Charges Battery 1 Charges BOTH Batteries POSITION 2 Battery 2 Provides Start ing Power Battery 2 Provides Power for Accessories and Lig...

Page 22: ...the shore power cord ALWAYS from the dockside receptacle first and notify marina management WARNING SHOCK ELECTRICAL SYSTEM DAMAGE HAZARD Periodically check the shore power cord s for deterioration o...

Page 23: ...lectrical power in which you may energize the main breaker switches A RED light however indicates reversed polarity which could cause electrical system damage and possibly electrical shock injuries In...

Page 24: ...n manuals for the audio equipment installed on your boat is included in your boat s owner s packet Read and understand these manuals Compass accuracy can be affected by many factors Have a qualified t...

Page 25: ...iances installed on your boat come with their own manuals that contain detailed operating instructions and important safeguards Thoroughly read and understand these manuals before using your boat s ap...

Page 26: ...if the fuel fill hose is kinked or col lapsed If there are no visible signs of a problem contact your local dealer Fuel Filters All fuel tanks are equipped with a fine mesh screen filter on the fuel p...

Page 27: ...event the valve is stuck or clogged it should be changed or replaced while the engine is shut down Under NO circumstances should the anti siphon valve be removed except in an emergency FIRE EXPLOSION...

Page 28: ...il 1 Remove boat from water 2 Unscrew garboard drain plug 3 Pull draw cord until oil drain plug and oil drain hose slide out of garboard drain 4 Place end of oil drain hose into a suitable container 5...

Page 29: ...check the bilge pump housing for clogging debris as follows 1 Remove power cartridge a Lift tab while rotating fins counter clockwise b Lift out power cartridge c Clear outer housing of debris 2 Rein...

Page 30: ...ofloat switches often as follows 1 Push float switch test button up to turn On bilge pump If the pump does not turn On check the inline fuse If the fuse is good but the switch doesn t work it may indi...

Page 31: ...ed water from becoming stagnant and distasteful Should it become necessary to disinfect the freshwater system ask your dealer about treatments available for your boat s system Inspect and clean the wa...

Page 32: ...hest away from the water pump 3 Place the air nozzle against the end of the just removed water line and blow air through the system 4 When water stops coming out of the Open fau cet stop the air and C...

Page 33: ...into the bilge or into a bucket 4 Open the pressure relief valve B 5 Open the drain valve C Leave the pressure relief and drain valves Open until you fit out the boat after storage HOT HAZARD Water he...

Page 34: ...Chapter 2 Features Systems 28 Transom Shower The transom shower is located near the transom door The water pump switch in the galley must be On for the tran som shower to work TRANSOM SHOWER LOCATION...

Page 35: ...the water has drained out of the shower The shower drain pump is turned On by a switch near the sink see illustration above If the shower does not drain clean the strainer of debris The shower drain...

Page 36: ...medy this 1 Shut Off the seawater intake valve seacock 2 Dismantle the pump The pump is generally held together with six screws the problem will be obvious when the pump body is split open 3 Reassembl...

Page 37: ...turned Off 2 Close the intake seacock that sends seawater to the strainer you are about to clean The seacock must remain Closed until the strainer is completely reassembled 3 Take apart the seawater s...

Page 38: ...e seacock must remain OPEN anytime the air conditioner is in use Check the seawater strainer every time you use your boat for leaks and or debris If debris is found clean the sea water strainer see th...

Page 39: ...he aft deck hinges D and insert the pins 3 Slide the eye ends of the forward legs E into the forward deck hinges F and insert the pins No adjustments to the bow jaw slides G should need to be made as...

Page 40: ...INDLASS ALL AROUND LIGHTS COURTESY ENTRY HEAD GALLEY DINETTE OVERHEAD WINDLASS HORN NAVIGATION NOTE VIEW IS UNDERSIDE OF DECK SPEAKERS FIRE CIRCUIT CONTROLS LIGHT LIGHTS AFT BERTH LIGHTS LIGHT STEREO...

Page 41: ...GE BATTERY BATTERY WATER ELECTRICAL TRIM TILT BLOWER MACERATOR FUEL FORWARD SHOWER AIR CONDITIONER PANEL PUMP SWITCH CHARGER PUMP MOTOR AIR CONDITIONER OPTION PICKUP PUMP OPTION BILGE PUMP DRAIN PUMP...

Page 42: ...trical Routings 36 Alternating Current Electrical System WATER AIR CONDITIONER SHORE POWER ALTERNATING AIR CONDITIONER GALLEY BATTERY GALLEY UNIT OPTION OUTLET CHARGER PUMP OPTION HEATER OUTLET CURREN...

Page 43: ...ctrical Routings 37 Bonding Harness BILGE ENGINE FUEL AIR CONDITIONER ALTERNATING FUEL FILL HEAD PICKUP AIR CONDITIONER PUMP STRAINER STRAINER OPTION DECK FITTING CURRENT PANEL GROUND PICKUP OPTION DR...

Page 44: ...38 Chapter 4 Wiring Diagrams 12V DC Accessory Electrical System...

Page 45: ...Chapter 4 Wiring Diagrams 39 12V DC Engine Electrical System...

Page 46: ...Chapter 4 Wiring Diagrams 40 Alternating Current Electrical System...

Page 47: ...Serial Number Oil Type SAE Quarts per Engine Filter Type Propeller Manufacturer Pitch Model Number Plumbing Fresh Water Tank Capacity Key Numbers Ignition Other Electronics Manufacturer Model Name Nu...

Page 48: ...tion Number Length Make Type Hull Color Trim Color Fuel Capacity Engine Type Number of Engines Distinguishing Features Distinguishing Features Operator of Boat Full Name Male or Female Age Health Addr...

Page 49: ...Arrive No Later Than Date Arrive No Later Than Time Stopover 2 Arrive No Later Than Date Arrive No Later Than Time Stopover 3 Arrive No Later Than Date Arrive No Later Than Time Stopover 4 Arrive No L...

Page 50: ...Owner s Notes...

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