4
5
GB
GB
All tools must be provided with earth protection before operation.
Installation of heated die head
For installation of a heated die head on a fusion splicer which is fixed on a support, select a heated die head
according to the specification of the pipe required, and tighten with an internal hex wrench. Generally, the
die head shall be with its smaller end in front and its larger end at back.
Startup by powering
(The power source must be provided with earth wire) The green indicator will be on and the red indicator 5
will be off once the power is connected, which indicates that the fusion splicer is under the automatically-
controlling status and it can be operated. Note: The automatic temperature control status only shows the
fusion splicer is under the temperature control status, having no effect on operation.
Methods for fusion splicing of pipes
Cut off the pipes vertically with a pipe cutter, put the pipe and the fitting into the die head of the fusion
splicer simultaneously without rotation, and operate according to the following table. Take the pipe and
fitting out of the die head immediately once the heating time is achieved, insert the pipe in the fitting to
the required depth rapidly, straightly and uniformly without rotation to form a uniform flange on the joint.
Welding temperature adjustment
The pipes of different material shall be welded at different temperatures. The welding temperature can be
regulated through the regulator 3, and the range of the temperature will be 50-300
℃
.
Parameters of welded pipe
Outer diameter of
fittings (mm)
Hot-melting depth
(mm)
Heating time (s)
Machining time (s) Cooling time (min)
20
14
5
4
3
25
16
7
4
3
32
20
8
4
4
40
21
12
6
4
50
22.5
18
6
5
63
24
24
6
6
Note: The heating time will be extended by 50% if the ambient temperature is lower than 5
℃
.
CLEANING AND MAINTANCE
Please shut down the tool and cut off the power before any maintenance is carried out.
Maintenance
The power tool is excellently designed, can run for a long term and only requires a very little of
maintenance. In order to achieve a continuous and satisfactory working effect, proper maintenance and
regular cleaning are required.
Lubrication
The power tool is not required to be additionally lubricated.
ENVIRONMENT
Do not dispose of electric tools, accessories and packaging together with household waste material -
in observance of European Directive 2002/96/EC on waste of electric and electronic equipment and its
implementation in accordance with national law, electric tools that have reached the end of their life must
be collected separately and returned to an environmentally compatible recycling facility.
TROUBLE SHOOTING
Fault Symptom
Possible Cause
Troubleshooting
No power
The switch is on but the splicer
does not work
Inspect and repair the heating wire
by a professional
The switch indicator is not on
Inspect and repair the switch and
the power by a professional
No temperature adjustment
The temperature regulator fails
Replace the temperature regulator
by a professional
No change of heating indicator
The temperature protector fails
Replace the temperature protector
with one of the same specification
by a professional
No heating
The plug is not plugged into the
power socket
Put the plug into the socket
No voltage at the power socket
Inspect and repair the power supply
The heating wire is damaged
Replace the heating wire with
one of the same specification by a
professional
Spare parts list and drawing
Please download files on
www.maxpro-tools.com
(Fig.3)
(Fig.1)(Fig.4)
(Fig.2)
